Makina opangira mano a Chidebe (chida chofufutira mano) Chidebe cha Mano a Chidebe mtengo wogulitsa

Makina opangira mano a chidebe (chida chopangira mano)Mtengo wotsika kwambiri wa magawo a Bucket Teeth

Njira yopangira mano a chidebe ndi kuponyera:
Forging: Amapangidwa makamaka ndi extrusion pansi pa kutentha kwakukulu.Ikhoza kuyeretsa njere m'zigawozo, ndi mkati mowundana komanso ntchito yabwino.Sizidzayambitsa kuipitsa chilengedwe.
Kuponya: Chitsulo chamadzi chosungunuka chimadzaza nkhungu kuti iziziziritsa.Porosity ndi yosavuta kuchitika pakati pa workpiece.Kapangidwe kameneka kadzayambitsa kuipitsidwa kwakukulu kwa chilengedwe.

Mano opangira ndowa amagwiritsa ntchito makina opukutira kukakamiza zitsulo zapadera, kuzitulutsa pa kutentha kwambiri, kuyeretsa zida za kristalo muzopanga, ndikuzipanga kukhala mapindikidwe apulasitiki kuti apeze zinthu zina zamakina.Pambuyo popanga, chitsulocho chimatha kusintha mawonekedwe ake, omwe amatha kuwonetsetsa kuti mano a ndowa amakhala ndi makina abwino, kukana kuvala, komanso moyo wautali wautumiki.Kuponyera ndiko kusungunula zitsulo pa kutentha kwakukulu, kuwonjezera zipangizo zothandizira, kubaya nkhungu, ndikupeza kuponyedwa pambuyo pokhazikika.Kuponyedwa kopangidwa ndi njirayi ndikosavuta kutulutsa mabowo a mpweya ndikupanga mabowo amchenga, ndipo mawonekedwe ake amakina, kukana kuvala ndi moyo wautumiki ndizotsika kuposa za forgings.Bucket Teeth yogulitsa mtengo.

Mano a ndowa nthawi zambiri amagawidwa m'mano a ndowa komanso mano opangira ndowa malinga ndi njira zawo zopangira.Kuchita kwa njira ziwiri zopangira ndizosiyana.Nthawi zambiri, mano a chidebe chonyengedwa amakhala osagwira ntchito, olimba, ndipo amakhala ndi moyo wautali wautumiki, womwe ndi wowirikiza kawiri wa mano a ndowa, koma mtengo wake ndi 1.5 zokha.Mano a ndowa ndi gawo lofunikira la zofukula ndi ma forklift.Masiku ano, mano a chidebe chobera amagwiritsidwa ntchito kwambiri.Mano a chidebe chopukutira amatulutsidwa ndi makina osindikizira a hydraulic (hot forging hydraulic press, hot die forging oil press) kudzera mukufa.

Makina opangira mano a Chidebe (chofukula chidebe chopangira mano) amatengera ukadaulo wowongolera ma electro-hydraulic proportional control kuti azindikire kuwongolera kwa digito kwa kuthamanga, kuthamanga ndi sitiroko, ndipo amatha kuwongolera molondola kukula kwake.Imatengera mawonekedwe a chimango ophatikizana ndi mapewa okhazikika bwino.Masilindala onse amafuta ndi ma silinda a plunger, ndipo benchi yogwirira ntchito ndi yokhazikika pakutembenuka, yokhala ndi chipangizo chosungira.Zidazi ndizoyeneranso kuzizira komanso kutentha kwazitsulo, komanso kukakamiza kwazinthu zapulasitiki.Ikhoza kumaliza kupangira kwaulere, kufota ndi njira zina.

Njira zowotchera zotentha za mano a chidebe chofufutira:
Khwerero 1: Njira yopanda kanthu imagwiritsa ntchito kubisala mwatsatanetsatane, ndipo kulolerana kopanda kanthu kwa kutalika kopanda kanthu ndi ± 0.5mm.
Khwerero 2: Kutentha kumagwiritsa ntchito kutentha kwapakati pafupipafupi pa 1150 ℃ kutenthetsa malo ogwirira ntchito mwachangu ndikuchepetsa mapangidwe a oxide sikelo.
Khwerero 3: Mukukhumudwitsa, chotsani khungu la oxide mozungulira chokhumudwitsa chopanda kanthu, ndipo nthawi yomweyo chotsani khungu lapamwamba ndi lapansi la oxide ndikuwomba mpweya, kuti mupititse patsogolo mawonekedwe apamwamba a forgings ndi moyo wautumiki wakufa. , ndikuwonetsetsa kuti chiŵerengero cha kutalika kopanda kanthu mpaka m'mimba mwake ndi zosakwana 2.5 panthawi yosokoneza.
Khwerero 4: Mu chotsekera pawiri extrusion ndondomeko, chapamwamba kufa chimayenda ndi sliding chipika cha chidebe dzino forging atolankhani (wofukula ndowa kupanga zipangizo) kufinya akusowekapo mpaka mabowo onse adzaze zitsulo.Chidebe dzino akusowekapo aumbike ndi kutsetsereka pawiri extrusion chapamwamba kufa mu nkhungu.The sliding block of press returns, ejects the made extrusion parts, and all extrusion process is finished.Bucket Teeth mtengo wamba

Njira yeniyeni yopangira mano a ndowa:
Chitsulo chozungulira chimatenthedwa mpaka kutentha komwe kumafunikira kuti chitatsekedwa pambuyo pobisala molingana ndi kukula kwake, ndiyeno chimayikidwa mopingasa m'malo opangira zida zopangira ndikutembenuzira 90 ° kuti apangenso.Mphuno ya pre forging ndi yathyathyathya ndi mbali imodzi yokhuthala ndi mbali ina yopyapyala.Mapeto opyapyala a chinthu chopanda kanthu chomwe chapekedwa kale amayikidwa choponda pansi pabowo lomaliza.Nkhonya ya wedge imagawanika ndikutulutsa chopanda kanthu pansi.Pambuyo pa 4 mpaka 5 nthawi zopangira, chopandacho chimapangidwa kukhala chopanda kanthu, Kenako, cholembacho chimapangidwa ndi makina ndikutenthedwa.Chosowekacho chimasinthidwa kukhala mphero yofanana ndi mawonekedwe a dzino la ndowa pofokoza.Kenako, poyambira pa muzu wa dzino la ndowa amapangidwa ndi kung'amba ndi kutulutsa muzu wa dzino la ndowa ndi nkhonya yamphepo pomaliza.The kupanga zotsatira zabwino, demoulding n'kosavuta, ndipo processing Mwachangu ndi mkulu.Kuphatikiza apo, magwiridwe antchito a dzino la ndowa ndi apamwamba kwambiri kuposa omwe amapangidwa ndi kuponyedwa.Kupyolera mu kukhathamiritsa kwa chisanadze forging patsekeke ndi yomaliza forging patsekeke, machining allowance ndi yaing'ono ndipo processing mtengo ndi otsika, Kuchepa mphamvu mphamvu, palibe kuwononga chilengedwe.