XCMG-XE265GK/XE270 Final Drive Sprocket Assembly/undercarriages manufacture-HELI-CQCTRACK

Msonkhano wa CQC wa XCMG XE265 Final Drive Sprocket Rim Assemblyndi chinthu chofunikira kwambiri, chogwiritsidwa ntchito kwambiri chomwe ndi chofunikira kwambiri pa kuyendetsa kwa chofukula. Kapangidwe kake kosinthika kamapereka njira yotsika mtengo yosungira makina omaliza oyendetsera. Kapangidwe kake kopangidwa ndi chitsulo chapamwamba chotenthetsera kutentha kamatsimikizira kulimba komanso kukana kupsinjika kwakukulu ndi kuwonongeka komwe kumachitika mu ntchito ya chofukula. Kuyang'ana ndikusintha chipangizochi nthawi yake, mogwirizana ndi unyolo wa njanji, ndi njira zofunika kwambiri zochepetsera nthawi yogwira ntchito, kuteteza ndalama zambiri mu chofukula chomaliza, ndikuwonetsetsa kuti makinawo akupitiliza kugwira ntchito bwino komanso kudalirika.

1. Chidule cha Zamalonda ndi Ntchito Yaikulu

XCMG XE265 Final Drive Sprocket Rim Assembly ndi gawo lofunika kwambiri lowonongeka mkati mwa dongosolo lomaliza la XCMG XE265 hydraulic excavator. Mosiyana ndi gulu lonse lathunthu la ma drive, chipangizochi chimatanthauza makamaka mkombero wa sprocket—mphete yakunja, yokhala ndi mano yomwe imagwirizana mwachindunji ndi unyolo wa track—ndi zigawo zake zolumikizirana nthawi yomweyo. Ntchito yake yayikulu ndikutumiza mphamvu yayikulu yopangidwa ndi dongosolo lochepetsera mapulaneti la final drive kupita ku kayendedwe kolunjika, potero kuthamangitsa makinawo. Imagwira ntchito ngati njira yolumikizirana mwachindunji pakati pa sitima yamagetsi ndi unyolo wa track, yomwe imayang'aniridwa ndi mphamvu zazikulu, kusweka, ndi katundu wokhudzana ndi kugwedezeka.

2. Maudindo Ofunika Kwambiri

• Kutumiza kwa Torque: Kumagwira ntchito ndi mapini ndi ma bushing a track chain kuti asinthe mphamvu yozungulira kuchokera ku drive yomaliza kukhala mphamvu yogwira yomwe imafunika kusuntha excavator.
• Chiyanjano Chosamutsa Mphamvu: Chimagwira ntchito ngati cholumikizira chofunikira pakati pa dongosolo lotseka la zida zamapulaneti ndi unyolo wa njanji, pothana mwachindunji ndi kupsinjika kwa kukhudzidwa.
• Kukana Kugundana ndi Kugundana: Yopangidwa kuti ipirire kuwonongeka kosalekeza kuchokera ku ma bushings a unyolo wa njanji ndikuyamwa katundu wogwedezeka chifukwa chogwirana ndi kuleka kugwira ntchito ndi mphamvu, makamaka potembenuka kapena kukumana ndi zopinga.

3. Kusanthula ndi Kumanga kwa Zigawo Mwatsatanetsatane

Mawu akuti “Rim Assembly” nthawi zambiri amatanthauza kapangidwe komwe sprocket ndi gawo losiyana, lotha kusinthidwa lolumikizidwa ku hub yokhazikika, zomwe zimakhala zotsika mtengo kuposa kusintha chikwama chonse chomaliza cha drive. Zinthu zofunika kwambiri ndi izi:

• Mzere wa Sprocket (Mzere Wokhala ndi Mano): Gawo lalikulu la kusweka. Iyi ndi mphete yachitsulo yokhala ndi mpweya wambiri, yokhala ndi mano opangidwa bwino. Manowo amachiritsidwa ndi kutentha (nthawi zambiri kudzera mu induction hardening kapena njira zina zofanana) kuti apeze kuuma kwakukulu pamwamba (58-62 HRC) kuti ateteze kwambiri kuwonongeka kwa unyolo wa track. Pakati pa mano pamakhalabe olimba kuti asagwedezeke ndi kusweka. Mzerewu nthawi zambiri umakhala ndi kapangidwe kogawanika kapena kawiri, zomwe zimathandiza kuti zisinthidwe popanda kusokoneza choyendetsa chonse chomaliza.
• Choyikira/Flange: Chigawo chosasuntha chimalumikizidwa mwachindunji ku flange yotulutsa ya chonyamulira cha pulaneti chomaliza. Mzere wa sprocket umalumikizidwa ku hub iyi. Nthawi zambiri umapangidwa ndi chitsulo champhamvu kwambiri chopangidwa kapena chopangidwa kuti chigwire ntchito yozungulira.
• Zipangizo: Zolimba kwambiri, zolondola, zomangira kapena mabolts zomwe zimamangirira mkombero wa sprocket ku hub. Izi ndi zomangira zofunika kwambiri, zomangiriridwa ku zofunikira zenizeni kuti zisamasulidwe pamene zikugwedezeka ndi kunyamula katundu.
• Makhalidwe Ovalira: Manowa apangidwa kuti azigwirana bwino ndi unyolo wa track. Pamene akuvalidwa, mawonekedwe a dzino amasintha kuchoka pa mawonekedwe olunjika kupita ku mawonekedwe ophwanyika kapena "olumikizidwa", chomwe ndi chizindikiro chofunikira chosinthira kuti zisawononge unyolo wa track womwewo.

4. Zinthu ndi Zofunikira pa Kupanga

• Zipangizo: Mzere wa sprocket umapangidwa ndi chitsulo chapamwamba kwambiri monga 42CrMo kapena china chofanana nacho, chomwe chimasankhidwa chifukwa cha kulimba kwake, mphamvu zake, komanso kukana kuwonongeka.
• Njira Zopangira: Mzere wa m'mphepete nthawi zambiri umapangidwira kuti ukhale ndi mawonekedwe abwino a tirigu, kenako umapangidwa bwino kwambiri. Mano amadulidwa pogwiritsa ntchito chotenthetsera cha giya kenako amatenthedwa ndi kutentha pogwiritsa ntchito induction hardening kuti apange malo olimba, osawonongeka pamene akusunga pakati pawo polimba komanso poyamwa ming'alu.
• Kuchiza Pamwamba: Pambuyo pokonza ndi kulimbitsa, chogwiriracho nthawi zambiri chimawomberedwa ndi mfuti ndikupakidwa utoto wachikasu wa XCMG kuti chiteteze dzimbiri pamalo osavala.

5. Kugwiritsa Ntchito ndi Kugwirizana

Chopangira ichi chapangidwa kuti chigwiritsidwe ntchito ngati chitsanzo cha XCMG XE265 excavator. Ndi chinthu chogwiritsidwa ntchito chomwe chimapangidwa kuti chisinthidwe nthawi yonse ya makina. Kugwiritsa ntchito gawo loyenera la XCMG ndikofunikira pa:

• Kugwirizana kwa Pitch: Pitch ya dzino iyenera kugwirizana bwino ndi pitch ya ma track chain kuti iwonetsetse kuti ikugwira bwino ntchito komanso kuti isawonongeke mwachangu.
• Kugwirizana kwa Bolt Pattern: Pattern ya dzenje lokwezera iyenera kufanana ndendende ndi hub pa drive yomaliza.
• Kulondola kwa Miyeso: Kulinganiza bwino kwa m'mimba mwake wamkati ndi mtunda wake ndikofunikira kwambiri kuti tipewe kupsinjika kosafunikira pa ma bearing ndi zisindikizo za drive yomaliza.

6. Kufunika kwa Zigawo Zosinthira Zenizeni Kapena Zapamwamba Kwambiri

Kugwiritsa ntchito XCMG yeniyeni kapena cholumikizira chovomerezeka chapamwamba kwambiri kumatsimikizira:

• Kuyenerera Koyenera: Kugwirizana kotsimikizika ndi hub ndi kulumikizana kolondola ndi unyolo wa njanji, kupewa mawonekedwe osazolowereka.
• Kukhazikika kwa Zinthu: Zipangizo zovomerezeka komanso chithandizo chotentha bwino zimatsimikizira kuti mano azitha kugwira ntchito nthawi yawo yolengezedwa popanda kuwonongeka msanga, kuvulala, kapena kusweka kwa dzino.
• Magwiridwe Abwino ndi Chitetezo: Sprocket yopangidwa bwino imatsimikizira kusamutsa mphamvu moyenera komanso kuchepetsa chiopsezo cha kulephera kwakukulu, komwe kungawononge cholumikizira chomaliza chokwera mtengo kwambiri.
• Chitetezo cha Chitsimikizo: Nthawi zambiri chimaphimbidwa ndi chitsimikizo cha wopanga, kuteteza ndalama zomwe mwayika.

7. Zofunika Kuganizira Zokhudza Kusamalira ndi Kugwira Ntchito

• Kuyang'anira Nthawi Zonse: Yang'anani pafupipafupi sprocket kuti muwone ngati pali mawonekedwe owonongeka. Kuwonongeka kwakukulu kumawonetsedwa ndi:
  • Mbiri ya Dzino: Mano akuthwa, olunjika, omangika, kapena ophwanyika m'malo mwa mbiri yawo yozungulira yoyambirira.
  • Kusweka kwa Mizu: Ming'alu yomwe imawonekera m'zigwa pakati pa mano.
• Kusinthana kwa Synchronized: Kuti ntchito ikhale yabwino kwambiri, mkombero wa sprocket uyenera kusinthidwa pamodzi ndi unyolo wosweka. Kuyika sprocket yatsopano pa unyolo wosweka kwambiri (ndi mosemphanitsa) kudzapangitsa kuti zigawo zonse ziwiri ziwonongeke mwachangu komanso mwachangu.
• Kukhazikika kwa Bolt: Mukasintha, nthawi zonse gwiritsani ntchito mabolt atsopano, amphamvu kwambiri ogwirizana ndi zomwe wopanga akufuna. Ikani ulusi womangirira kuti musamasuke.
• Kuyang'anira Chisindikizo: Mukasintha mkombero wa sprocket, ndi njira yabwino kwambiri yowunikira chisindikizo chomaliza cha shaft chotulutsa kuti chione ngati chikutuluka madzi. Chisindikizo cholephera chingathandize kuti mafuta a giya aipitse unyolo wa track ndi tinthu tating'onoting'ono tomwe timalowa mu drive yomaliza, zomwe zimapangitsa kuti pakhale kulephera kwakukulu.