XCMG 414101929 XE800 Track Bottom Roller Assy/Heavy duty crawler/track/chassis component source factory&manufacturer-cqctrack(HELI)

Chopangira Chozungulira cha Track Bottom chaXCMG XE800ndi gawo lopangidwa mwaluso kwambiri lomwe magwiridwe antchito ake amakhudza mwachindunji kukhazikika kwa makina, magwiridwe antchito abwino oyendera, komanso ndalama zonse zogwirira ntchito. Opanga mongaCQCTrackakhazikitsa luso lawo lopanga zinthuzi pamlingo wapamwamba kwambiri, zomwe zapatsa msika wa zida zolemera padziko lonse lapansi njira yodalirika komanso yamtengo wapatali yoyendetsera galimoto pansi pa galimoto yothandizidwa ndi ukatswiri wofunikira pakupanga zinthu zamafakitale.

1. Chidule cha Akuluakulu & Chidule cha Zigawo

Tsamba lazidziwitso ili limapereka chidziwitso chokwanira cha Track Bottom Roller Assembly (Nambala ya Gawo la OEM: 414101929), gawo lofunika kwambiri lonyamula katundu paXCMG XE800Chokumbira chachikulu cha hydraulic. Chopangidwa kuti chigwiritsidwe ntchito molemera kwambiri m'migodi ndi kusuntha nthaka kwakukulu, chotengera ichi chimakumana ndi zinthu zosasunthika kwambiri komanso kugwedezeka kwambiri. Cholumikizirachi chapangidwa kuti chitsimikizire kuti chikuwongolera njira yodalirika komanso magwiridwe antchito okhazikika m'malo ovuta kwambiri komanso okhudzidwa kwambiri. Opanga amakondaCQCTrackPogwiritsa ntchito luso la HELI Group popanga zinthu, amapanga zinthuzi kuti zikwaniritse zofunikira pa makina otere, zomwe zimapangitsa kuti zikhale zogwira mtima komanso zogwira mtima m'malo mwa zida zoyambirira.

2. Ntchito Yoyamba & Udindo Wogwira Ntchito Mu Dongosolo Lokwawa

Choyimitsa Pansi (Choyimitsa Chonyamulira) ndi mwala wapangodya wa makina osungiramo zinthu pansi pa galimoto, ndipo chimakwaniritsa ntchito zitatu zofunika kwambiri:

• Chonyamula Katundu Chachikulu: Chimagwira ntchito ngati malo othandizira oyamba, kunyamula kulemera kwakukulu kwa chimango chapansi cha chozungulira ndi makinawo. Katunduyo amasamutsidwa kuchokera ku chimango chachikulu, kudzera mu chozungulira, ndikulowa mu unyolo wa chozungulira.
• Malangizo Oyendetsera Kuthamanga kwa Njira Yapamwamba ndi Kuyendetsa Kutsika: Zimathandizira kuthamanga kwapamwamba (kubwerera) kwa unyolo wa njanji, kusunga kupsinjika kwabwino kwa njanji ndi kutsika. Kutsika koyenera ndikofunikira kwambiri pochepetsa kugwedezeka, kuchepetsa kupsinjika kwa mphamvu, ndikuwonetsetsa kuti kuyenda bwino kwa sprocket panthawi yoyenda komanso kuzungulira kotsutsana.
• Kulinganiza Njira: Ma flange awiri, opangidwa molondola pa thupi lozungulira amapereka chitsogozo chokhazikika cha mbali ku magulu amkati a unyolo wa njanji, kuteteza kusunthika kwa mbali ndi kusokonekera kwa njanji, makamaka panthawi yozungulira.

3. Mafotokozedwe Atsatanetsatane Aukadaulo & Kapangidwe ka Uinjiniya

3.1. Kugwiritsa Ntchito & Chizindikiro cha OEM:

• Chitsanzo Cha Makina Oyambirira: Chofukula cha Hydraulic XCMG XE800.
• Nambala ya Chigawo cha OEM: 414101929. Nambala iyi imasonyeza gulu lonse la roller monga momwe XCMG yanenera.

3.2. Kapangidwe ndi Kapangidwe ka Makina:

• Mtundu: Chotsekeredwa ndi Chopaka Mafuta (S&L) Chozungulira Pansi Cholemera.
• Nyumba/Kupanga: Thupi lalikulu limapangidwa ndi chitsulo champhamvu kwambiri, chopanda aloyi (HSLA) (monga 40Mn2, 50Mn). Njira yopangirayi imatsimikizira kapangidwe ka tirigu ndi mphamvu yolunjika bwino, zomwe zimapereka kukana kwakukulu ku kugwedezeka ndi kutopa poyerekeza ndi zinthu zofanana ndi zomwe zimapangidwa.
• Shaft: Yopangidwa ndi chitsulo cholimba kwambiri, chozimitsidwa komanso chofewa (monga 42CrMo). Ma shaft journals amapukutidwa bwino kwambiri kuti atsimikizire kuti makina operekera zitsulo amagwira ntchito bwino komanso kuti azikhala nthawi yayitali.
• Kapangidwe ka Flange: Ili ndi ma flange awiri olimba komanso ogwirizana. Kutalika ndi makulidwe a flange zimapangidwa kuti zipereke kusungidwa kwakukulu kwa unyolo wa njanji pansi pa zovuta zonyamula m'mbali.

3.3. Sayansi ya Zinthu ndi Zachitsulo:

• Kalasi ya Zinthu: Zitsulo za Boron kapena Chromium-Manganese nthawi zambiri zimagwiritsidwa ntchito chifukwa cha kulimba kwawo komanso mawonekedwe awo owonongeka.
• Ndondomeko Yothandizira Kutentha:
  • Chithandizo cha Pakati: Kupangira konse kumadutsa mu Kuzimitsa ndi Kutenthetsa (Q&T) kuti pakhale kapangidwe kofanana, kolimba ka pakati komwe kali ndi kukana kwakukulu (kuuma kwachizolowezi 30-35 HRC).
  • Kukonza Malo Otayira: Malo otayira akunja (OD) ndi njira zoyendetsera flange zimayikidwa mu Induction Hardening. Njirayi imapanga bokosi lozama komanso lolimba (kuya kogwira ntchito nthawi zambiri kumakhala 5-8mm) lokhala ndi kuuma kwa pamwamba kwa 55-62 HRC, zomwe zimapangitsa kuti pakhale kukana kwakukulu kwa kuwonongeka kwa unyolo wa njanji.
• Chitetezo cha Dzimbiri: Chopangirachi chimaphwanyidwa ndi mfuti ndipo chimakutidwa ndi epoxy primer yogwira ntchito bwino komanso polyurethane topcoat yolimba kuti isawonongeke ndi dzimbiri komanso kuwonongeka kwa chilengedwe.

3.4. Dongosolo Lopangira ndi Kutseka (Chigawo Cholimba):

• Mtundu wa Bearing: Imagwiritsa ntchito dongosolo la bearing lozungulira lokhala ndi mizere iwiri. Kapangidwe kameneka kamasankhidwa chifukwa cha mphamvu yake yayikulu yonyamula ma radial komanso kuthekera kokwanira katundu wonyamula ma axial wopangidwa panthawi yotembenuza makina.
• Dongosolo Lotsekera: Limagwiritsa ntchito Labyrinth yapamwamba kwambiri, yokhala ndi masitepe ambiri yokhala ndi kapangidwe ka Floating Face Seal. Dongosololi limaphatikizapo:
  • Chisindikizo Chachikulu: Chisindikizo cha nkhope choyandama bwino, chomwe nthawi zambiri chimakhala ndi ma polima apamwamba kapena mphete zachitsulo zolimba, zomwe zimapangitsa kuti chikhale chotchinga chogwirana ndi zinthu.
  • Chisindikizo Chachiwiri & Kutsekeka: Chisindikizo chakunja cha milomo ya fumbi la rabara komanso njira yovuta yotsekeka yomwe imagwira ntchito limodzi kutulutsa zinthu zodetsa ndikuletsa kulowa kwa tinthu tomwe timayabwa ndi chinyezi.
• Kupaka Mafuta: M'bowomo muli mafuta okhuthala kwambiri (EP) okhala ndi mphamvu ya lithiamu-complex, omwe amapangidwa kuti asunge kukhuthala ndi mphamvu ya kapangidwe ka filimu pansi pa kutentha kwambiri komanso kusinthasintha kwa kutentha.

4. Njira Zopangira ndi Kutsimikizira Ubwino ku CQCTrack (HELI)

Kupanga kwa roller iyi pamalo ngati CQCTrack kumaphatikizapo njira yodziwika bwino komanso yogwira ntchito m'magawo ambiri:

1. Kukonzekera ndi Kupangira Zinthu: Ma billets achitsulo osankhidwa amatenthedwa kufika kutentha koyenera kwa kupanga zinthu ndipo amapangidwa kukhala malo opanda mawonekedwe ofanana ndi ukonde pogwiritsa ntchito makina osindikizira otsekedwa okhala ndi matani ambiri.
2. Makina Osakhazikika & Omaliza: Malo osinthira a CNC ndi malo opangira makina amachita ntchito zopangira mawonekedwe omaliza, kuphatikiza OD, ma flange, chibowo chamkati, ndi mawonekedwe oyika, kuonetsetsa kuti zikutsatira kwambiri kulekerera kwa miyeso.
3. Kutentha Kolamulidwa: Zigawozo zimakonzedwa kudzera mu mizere yodziyimira yokha yochiritsira kutentha ya Q&T, kutsatiridwa ndi makina olimba oyendetsedwa ndi CNC kuti agwiritse ntchito bwino chikwama cholimba chomwe sichingawonongeke.
4. Kukhazikitsa Moyenera: Ma bearing ndi ma seal amayikidwa pamalo olamulidwa bwino komanso oyera. Kukhazikitsa kumayikidwa mafuta kuti zitsimikizire kuti mabowo adzaza bwino komanso kuti malo otsekeredwa azikhala bwino.
5. Kulamulira Kwabwino Kwambiri:
   • Dimensional Metrology: Kuwunika kwa CMM (Coordinate Measuring Machine) kuti kutsimikizire miyeso yonse yofunika, kuphatikiza dayamita ya bore, kukula kwa journal, ndi kutha kwa ntchito yonse.
   • Kutsimikizira Zinthu ndi Kuuma: Kusanthula kwa Spectrochemical kwa kalasi ya zinthu ndi kuyesa kwa Rockwell/Brinell pa milandu ndi madera ofunikira.
   • Kutsimikizira Magwiridwe Antchito: Kuyesa kwa mphamvu yozungulira kuti kutsimikizire kugwira ntchito bwino kwa bearing ndi ntchito yolondola ya chisindikizo pambuyo pa msonkhano.
   • Zolemba: Kupereka Ziphaso Zazinthu ndi Malipoti Omaliza Oyendera kuti azitha kutsatiridwa.

5. Nkhani Yokhudza Kupeza Zinthu ndi Kupereka Zinthu

• Kuzindikiritsa Wopanga:CQCTrackikuyimira fakitale yapadera yamafakitale yomwe imayang'ana kwambiri zida zoyendera pansi pa galimoto, zomwe zimagwira ntchito motsogozedwa ndi makampani komanso zomangamanga zabwino za HELI Group. Ukatswiri waukulu wa HELI wopanga zinthu umapereka maziko opangira zida zolondola komanso zolemera kwambiri.
• Kufunika kwa Mtengo: Kupeza XCMG XE800 Bottom Roller kuchokera ku CQCTrack kumapereka njira yotsogola komanso yotsika mtengo. Imadutsa malire azinthu zogulira zinthu zakale pamene ikupereka chinthu chomwe chapangidwa mogwirizana ndi miyezo yogwira ntchito komanso yolimba yomwe imafunika kuti makina ngati XE800 azigwira ntchito molimbika.

6. Chidule cha Ubwino Waukulu wa Ukadaulo

• Kugawa Katundu Koyenera: Thupi lopangidwa ndi shaft yolimba limawerengedwa kuti ligwire ntchito yofanana ndi kuchuluka kwa katundu wa XE800 excavator.
• Kukana Kwambiri Kusakhazikika: Kulimba kwambiri kwa induction pamalo owonongeka kwambiri kumawonjezera nthawi yogwirira ntchito, kuchepetsa nthawi yogwira ntchito komanso ndalama zomwe zimagwiritsidwa ntchito pa ola limodzi.
• Kuchotsa Kuipitsidwa Kwambiri: Dongosolo la chisindikizo choyandama cha multi-labyrinth ndilo muyezo wamakampani wotetezera bearing m'malo ovuta, chomwe ndi chinthu chofunikira kwambiri kuti zinthu zoyenda pansi pa galimoto zikhale ndi moyo wautali.
• Kulondola kwa Magwiridwe Abwino: Makina a CNC kuti atsimikizire kuti ali bwino, zomwe zimathandiza kuti njira igwire bwino ntchito, zimachepetsa kugwedezeka, komanso zimachepetsa kutayika kwa mphamvu ya parasitic mu dongosolo lomaliza la drive.
• Mbiri Yotsimikizika Yopanga: Kupanga motsatira dongosolo loyang'anira khalidwe la HELI Group (nthawi zambiri ISO 9001, IATF 16949) kumatsimikizira kusasinthasintha, kudalirika, komanso magwiridwe antchito ambiri.