Chikwama chapansi pa galimoto ya CX800/CX800B Track Roller Assy LH1575/Heavy duty excavator crawler components manufacture

Themsonkhano wa roller ya njanjindi gawo lofunika kwambiri la galimoto yosungiramo zinthu zakale, lomwe limayang'anira kulemera kwakukulu kwa makinawo ndi kutsogolera unyolo wa njanji. Pa galimoto yosungiramo zinthu zakale yaikulu ngati CX800 (pafupifupi matani 80), zinthuzi zimapangidwa motsatira miyezo yapamwamba kwambiri.

1. Chidule cha Kukhazikitsa kwa Track Roller

Pa CX800, cholumikizira cha track roller si gawo limodzi koma dongosolo la zigawo zomwe zimagwira ntchito limodzi. Zolumikizira zazikulu zomwe mudzachita nazo ndi izi:

• Ma Track Rollers (Ma Bottom Rollers): Awa ndi ma trackrolls akuluakulu okhala ndi zolemera omwe amakwera mkati mwa ma track chain links. Mbali iliyonse ya makina ili ndi ma trackrolls angapo.
• Mawilo Oyendetsa Galimoto (Oyendetsa Galimoto Akutsogolo): Ali kutsogolo kwa chimango cha njanji, amatsogolera njanji ndipo nthawi zambiri amapereka kusintha kwa mphamvu ya njanji.
• Ma Sprockets (Ma Final Drive Sprockets): Ali kumbuyo, amayendetsedwa ndi injini yomaliza yoyendetsera ndi ukonde wokhala ndi maulalo a unyolo woyendetsera kuti ayendetse makinawo.
• Ma Roller Onyamula (Ma Roller Apamwamba): Ma Roller awa amatsogolera pamwamba pa unyolo wa njanji ndikusunga bwino.

Pa cholinga cha assy (kusonkhanitsa), tiyang'ana kwambiri pa Track Roller (Bottom Roller) yokha.

2. Mafotokozedwe Ofunika & Manambala a Zigawo (Zothandizira)

Chodzikanira: Manambala a zigawo amatha kusintha ndi kusiyanasiyana malinga ndi nambala ya seri ya makina ndi dera. Nthawi zonse tsimikizirani nambala yolondola ya zigawo ndi wogulitsa wanu wovomerezeka wa CASE pogwiritsa ntchito nambala yanu yeniyeni ya seri ya makina.

Nambala ya gawo la CX800 Track Roller Assembly ingakhale yofanana ndi iyi:

• Nambala ya Chigawo cha MKASI: LH1575 (Ichi ndi chitsanzo chodziwika bwino cha gulu lonse la roller. Mitundu yakale ingagwiritse ntchito manambala 6511006 kapena ofanana).
• Chofanana ndi cha OEM (monga Berco): Berco, kampani yayikulu yopanga magalimoto oyenda pansi pa galimoto, imapanga zinthu zofanana. Nambala ya gawo la Berco ingakhale TR250B kapena dzina lofanana, koma izi ziyenera kulembedwa m'mafayilo osiyanasiyana.

Msonkhanowu nthawi zambiri umaphatikizapo:

• Thupi la roller
• Ma flange awiri ofunikira
• Zisindikizo, mabearing, ndi ma bushings (zosonkhanitsidwa kale)
• Kupaka mafuta

Miyeso (Pafupifupi ya makina a CX800-class):

• Chidutswa chonse: ~250 mm – 270 mm (9.8″ – 10.6″)
• M'lifupi: ~150 mm – 170 mm (5.9″ – 6.7″)
• Chizindikiro cha Bore/Bushing: ~70 mm – 80 mm (2.75″ – 3.15″)
• Kukula kwa Boluti ya Shaft: Kawirikawiri boluti yaikulu kwambiri (monga M24x2.0 kapena yokulirapo).

3. Kukonza ndi Kuyang'anira

Kuyang'ana nthawi zonse ma track rollers ndikofunikira kuti mupewe kuwonongeka kwakukulu kwa galimoto yonse yapansi pa galimoto.

1. Kufunika kwa Flange: Yesani m'lifupi mwa flange. Yerekezerani ndi m'lifupi mwa roller yatsopano. Kufunika kwakukulu (monga kuchepetsa kwa 30%) kumatanthauza kuti roller silingathenso kutsogolera bwino unyolo wa njanji, zomwe zimapangitsa kuti njanji isayende bwino.
2. Kulephera kwa Chisindikizo: Yang'anani zizindikiro za mafuta akutuluka kapena dothi likulowa mu chozungulira. Kulephera kwa chisindikizo kudzapangitsa kuti chisindikizocho chilephereke mwachangu. Kuoneka kouma komanso kozizira mozungulira hub ndi chizindikiro choipa.
3. Kuzungulira: Chozunguliracho chiyenera kuzunguliridwa momasuka koma popanda kugwedezeka kwambiri kapena kuphwanyika. Chozunguliracho chomwe chagwidwa chingayambitse kuwonongeka mwachangu kwa chingwe cha njanji.
4. Kavalidwe kake: Kusavala bwino kwa thaulo la roller kungayambitse mavuto ena (kusakhazikika bwino, kupsinjika kosayenera).

Nthawi Yoyenera: Yang'anani zida zapansi pa galimoto maola 10 aliwonse ogwirira ntchito ngati zili zovuta (zovuta), kapena maola 50 aliwonse ngati zili bwino.

4. Malangizo Osinthira

Kusintha chotsukira njanji pa chotsukira cha matani 80 ndi ntchito yaikulu yomwe imafuna zida zoyenera komanso njira zodzitetezera.

Zida ndi Zipangizo Zofunikira:

• Chojambulira champhamvu kwambiri komanso mabuloko olimba a cribbing.
• Choyatsira moto cha hydraulic kapena tochi yochotsera mabotolo ogwidwa.
• Masoketi akuluakulu kwambiri ndi mawotchi olumikizirana (monga, 1-1/2″ kapena drive yayikulu).
• Chipangizo chonyamulira (crane kapena chidebe chofukula) chogwirira chozungulira cholemera.
• Zipangizo Zodzitetezera (PPE): Nsapato zachitsulo, magolovesi, zoteteza maso.

Ndondomeko Yonse:

1. Tsekani Makina: Ikani chogwirira ntchito pamalo olimba komanso osalala. Tsitsani chogwiriracho pansi. Tsekani njanji mosamala.
2. Chepetsani Kupsinjika kwa Njira: Gwiritsani ntchito valavu yamafuta pa silinda ya tensioner ya njira kuti mutulutse PANG'ONO PANG'ONO kuthamanga kwa hydraulic ndikuchepetsa njirayo. Chenjezo: Imani bwino chifukwa mafuta opanikizika kwambiri amatha kutulutsidwa.
3. Thandizani Chimango cha Track: Ikani jeke ndi mabuloko olimba pansi pa chimango cha track pafupi ndi roller kuti musinthe.
4. Chotsani Mabotolo: Chozunguliracho chimagwiridwa ndi mabotolo awiri kapena atatu akuluakulu omwe amalowa mu chimango cha njanji. Izi nthawi zambiri zimakhala zolimba kwambiri komanso zimazizira. Kutentha (kuchokera ku tochi) ndi wrench yamphamvu kwambiri nthawi zambiri zimakhala zofunikira.
5. Chotsani Roller Yakale: Mabolt akangozima, mungafunike kugwiritsa ntchito pry bar kapena chokokera kuti muchotse roller ku mabowo ake oikira.
6. Ikani Roller Yatsopano: Tsukani malo oikira. Ikani roller yatsopano ndikumanga mabolts atsopano ndi dzanja (nthawi zambiri amaphatikizidwa ndi assembling yatsopano). Ndikofunikira kugwiritsa ntchito mabolts atsopano amphamvu kwambiri.
7. Mabotolo Olimbitsa Mphamvu: Limbitsani mabotolo ku mphamvu yomwe wopanga adasankha. Izi zidzakhala zamtengo wapatali kwambiri (monga 800-1200 lb-ft / 1100-1600 Nm). Gwiritsani ntchito wrench yolimbitsa mphamvu.
8. Kubwezeretsanso Mphamvu Yogwira Ntchito: Kanikizaninso chotenthetsera cha njanji pogwiritsa ntchito mfuti yamafuta ku mfundo yolondola yotsika (yomwe imapezeka m'buku la woyendetsa).
9. Chongani & Kutsitsa: Onetsetsani kuti chilichonse chili chotetezeka, chotsani ma jeki ndi ma block, ndipo chitani kafukufuku womaliza wowona.

5. Komwe Mungagule

1. Wogulitsa Wovomerezeka wa CASE: Gwero labwino kwambiri la zida zotsimikizika za OEM zomwe zikugwirizana ndi nambala yanu yeniyeni ya seri. Mtengo wapamwamba kwambiri, koma zimatsimikizira kuti zikugwirizana komanso chitsimikizo.
2. Ogulitsa Magalimoto Otsika a OEM: Makampani monga Berco, ITR, ndi VMT amapanga zida zapamwamba kwambiri za magalimoto otsika atatha kugulitsidwa zomwe nthawi zambiri zimakhala zolowa m'malo mwa zida za CASE. Amapereka ubwino ndi mtengo wabwino.
3. Ogulitsa Zinthu Zosiyanasiyana/Zogulitsa Zinthu Zosiyanasiyana: Makampani ambiri amapanga zinthu zina zotsika mtengo. Ubwino wake umasiyana kwambiri. Ndikofunikira kupeza kuchokera kwa ogulitsa odalirika omwe ali ndi ndemanga zabwino za opanga zinthu zazikulu.

Malangizo: Pa makina ofunika ngati CX800, kuyika ndalama mu OEM kapena zida zapamwamba zofanana ndi OEM (monga Berco) nthawi zambiri kumakhala kotsika mtengo kwambiri pakapita nthawi chifukwa cha nthawi yayitali yogwira ntchito komanso chitetezo chabwino pamakina anu onse oyendera pansi pa galimoto.