KOMATSU 820220032 2033000110 2033000111 2033000140 20E30K1580 22B3000010 PC80 PC90 PC100 PC120 PC130 Mini excavator undercarriage source source wopanga ndi wogulitsa / CQCTRACK

Komatsu PC80-PC130 Series Track Roller Assembly—Kusanthula kwa Uinjiniya wa Mini Excavator Undercarriage kuchokera ku Heli CQCTRACK

Chizindikiro cha Zikalata: TWP-CQCT-KOMATSU-MINI-ROLLER-14
Bungwe Lopereka: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Ma Modeli Ofunika: Komatsu PC80, PC90, PC100, PC120, PC130 Zofukula Zoyambira Zocheperako mpaka Zapakatikati
Chigawo Chachikulu:820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, 22B3000010
Kalasi Yolemera ya Makina: Matani 1 - 13 (kutengera kapangidwe ndi momwe amagwiritsidwira ntchito)
Tsiku Lofalitsidwa: Marichi 2026
Gulu: Kufotokozera kwa Uinjiniya Waukadaulo / Kalozera wa Zigawo Zogwiritsa Ntchito Pansi pa Galimoto Yocheperako

1. Chidule cha Akuluakulu: Heli CQCTRACK monga Wopanga Akatswiri a KOMATSU Mini Excavator Undercarriage Components

Mu gawo logwirizana ndi kulondola kwa ntchito zofufuzira zazing'ono mpaka zapakati (kalasi ya 1-13 tani), gulu lozungulira njanji—lomwe limatchedwanso kuti roller yapansi pa njanji kapena roller yotsika—likuyimira chinthu chachikulu chonyamula katundu mkati mwa dongosolo la zonyamula pansi. Gawoli limagwira ntchito yofunika kwambiri yothandizira kulemera konse kwa makina, kugawa mphamvu yonyamula pansi mofanana mu unyolo wa njanji, kutsogolera unyolo wa njanji bwino motsatira chimango cha zonyamula pansi, kuchepetsa kukangana pakati pa maulalo a njanji ndi kapangidwe ka zonyamula pansi, ndikuchotsa zivomerezi kuchokera ku malo osafanana kuti ziwonjezere kukhazikika kwa makina ndi chitonthozo cha woyendetsa. Pa nsanja za KOMATSU PC80, PC90, PC100, PC120, ndi PC130—zofufuzira zosinthasintha zomwe zimagwiritsidwa ntchito kwambiri pomanga mizinda, kukonza malo, ntchito zaulimi, chitukuko cha zomangamanga, ndi ntchito zopepuka zosuntha nthaka—gulu lozungulira njanji limayimira gawo lofunika kwambiri lomwe limatsimikizira kukhazikika kwa makina, kulumikizana kwa njanji, ndi moyo wautali wa zonyamula pansi.

Makina a Heli (CQCTRACK) adzikhazikitsa ngati kampani yodziwika bwino yopanga zinthu zoyambira pansi pa galimoto za KOMATSU. Monga kampani yodzipereka, CQCTRACK imagwira ntchito mkati mwa HELI Group ecosystem, kupereka zomangamanga zofunikira, luso la kafukufuku ndi chitukuko, ndi machitidwe oyang'anira bwino opangira zida zoyambira pansi pa galimoto zapamwamba padziko lonse lapansi. Pepala loyera laukadaulo ili limapereka njira yokwanira yochotsera KOMATSU 820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, ndi 22B3000010 Track Roller Assemblies, zomwe zimapangidwa makamaka pamapulatifomu oyambira a PC80-PC130 ndi mitundu yawo.

Mwa kuphatikiza sayansi ya zinthu zolimba (pogwiritsa ntchito zitsulo zapamwamba monga zitsulo za 50Mn, 40MnB, ndi 35MnB), ukadaulo wolondola wophikira wozizira wokhala ndi kayendedwe kabwino ka tirigu, njira zapamwamba zochizira kutentha zomwe zimapangitsa kuti pakhale kuuma kwabwino kwambiri (pamwamba pa 52-58 HRC yokhala ndi pakati wolimba, kuya kwa kesi ya 8-12mm), kapangidwe ka kutseka ka magawo ambiri kotsimikiziridwa kuti kateteze kuipitsidwa, ndi njira zopangira zotsimikizika za ISO 9001:2015, Heli CQCTRACK imapereka ma track roller assemblies omwe amakwaniritsa kufanana kolembedwa ndi - komanso m'mayeso enaake kupitirira - zofunikira za zida zoyambirira.

Kwa akatswiri ogula zinthu, mainjiniya okonza zombo, ndi oyang'anira zida omwe akufuna kukonza mtengo wonse wa umwini wa zombo zawo zazing'ono zofukula za KOMATSU PC-series zomwe zimagwira ntchito yomanga ndi kukonza malo, chikalatachi chimagwira ntchito ngati chitsogozo chaukadaulo chotsimikizika komanso chopezera zinthu.

2. Kuzindikira Mbiri ya Zamalonda ndi Matrix Yofotokozera Zinthu

Kuti zitsimikizire kuti kugula zinthu molondola komanso kuphatikizana bwino m'machitidwe omwe alipo kale a undercarriage, mndandanda wotsatirawu umafotokoza bwino za zigawo zonse zomwe zili pansi pa izi.

Gome 1: Kusinthasintha Kwathunthu kwa Nambala ya Zigawo ndi Kugwiritsa Ntchito Makina

Gulu la Zigawo: Kusonkhana kwa Track Roller / Track Bottom Roller / Lower Roller / Under Roller
Makina Opangira: KOMATSU PC80, PC80-3, PC90, PC100 (mitundu yonse), PC120 (mitundu yonse), PC130 (mitundu yonse) Makina Opangira Ma Crawler Ang'onoang'ono mpaka Apakatikati
Kulemera kwa Ntchito: 1,000 kg – 13,000 kg (kutengera kapangidwe kake ndi chaka chomwe chinapangidwa)
Ntchito Zofunika Kwambiri:

• Thandizani kulemera kwa makinawo ndikugawa katundu mofanana pa unyolo wa njanji
• Tsogolerani unyolo wa njanji bwino motsatira chimango cha pansi pa galimoto
• Chepetsani kukangana pakati pa maulalo a njanji ndi kapangidwe ka pansi pa galimoto
• Yang'anani kugwedezeka kuchokera pamalo osalinganika, kukulitsa kukhazikika ndi chitonthozo cha wogwiritsa ntchito
  Kapangidwe ka Flange: Imapezeka mu mawonekedwe a single-flange ndi double-flange kutengera malo ndi mawonekedwe a makina
  Chiyambi cha Kupanga: Heli Machinery Manufacturing Co., Ltd. (Mtundu: CQCTRACK) – ISO 9001:2015 Certified Facility
  Cholinga cha Uinjiniya: Zigawo zosinthira zaukadaulo zopangidwa kuti zigwirizane ndi makina a 1:1 popanda kusintha

2.1 Kuphatikiza Machitidwe mkati mwa Msonkhano wa Pansi pa Galimoto

Cholumikizira cha Track Roller sichigwira ntchito ngati chinthu chodzipatula koma chimapanga chinthu chofunikira kwambiri chonyamula katundu mkati mwa dongosolo logwirizana la pansi pa galimoto:

• Kapangidwe ka Chikwama Choyendera Pansi pa Galimoto: Ma roller a njanji amaikidwa pa chimango cha chikwama choyendera pansi pa galimoto pogwiritsa ntchito mabulaketi oyika shaft, omwe amaikidwa pansi pa chikwama choyendera pansi pa galimoto kuti athandizire kulemera kwa makina ndikuwongolera unyolo wa njanji.
• Magwiridwe Antchito: Ma rollers awa amanyamula kulemera konse kwa ntchito ya mgodi, kugawa mphamvu yonyamula pansi ndikuwonetsetsa kuti makina ali olimba panthawi yofukula, kunyamula, ndi kuyenda. Ma rollers olimba achitsulo ndi shafts amphamvu kwambiri adapangidwa kuti azithandizira kulemera konse kwa makina ndikunyamula katundu wokhudzana ndi mphamvu.
• Kapangidwe ka Flange: Kutengera ndi malo omwe ali mkati mwa galimoto yonyamula katundu, ma roller akhoza kukhala a single-flange (oyikidwa pamalo akunja) kapena a double-flange (oyikidwa pamalo amkati kuti apereke chitsogozo cha mbali).
• Kukhazikitsa Koyikira: Choyikirachi chili ndi malo olumikizirana okonzedwa bwino (malekezero a shaft okhala ndi mabowo a bolt) omwe amateteza choyikiracho ku chimango cha njanji kuti chigwirizane mwachindunji ndi chomangidwa molingana ndi kukula kwa OEM kuti chisinthidwe mwachangu cha bolt-on pogwiritsa ntchito zida zokhazikika za workshop.

3. Kuchotsa Uinjiniya: Kapangidwe ka Heli CQCTRACK KOMATSU PC80-PC130 Mini Excavator Track Roller Assemblies

Kutalika kwa ntchito ya makina odulira magalimoto oyenda panjira iliyonse omwe amagwira ntchito m'mafakitale ang'onoang'ono odulira magalimoto kumatsimikiziridwa ndi mgwirizano wapakati pa makina asanu ofunikira kwambiri: kapangidwe ka chipolopolo cha makina odulira, zitsulo za shaft, makina odulira magalimoto, kapangidwe ka zotsekera, ndi njira yothira mafuta. Mainjiniya a Heli CQCTRACK amagwiritsa ntchito makina onsewa molondola kwambiri pogwiritsira ntchito makina odulira magalimoto a 1-13 ton m'mikhalidwe yosiyanasiyana yogwirira ntchito.

3.1 Kapangidwe ka Chipolopolo cha Roller: Chitsulo Chopangidwa ndi Zopangira Akatswiri

Chipolopolo chozungulira chimapanga gawo lalikulu la kapangidwe kake, kutumiza kulemera konse kwa makina ku unyolo wa njanji pomwe chimalimbana ndi kuwonongeka kwamphamvu chifukwa cha kukhudzana kosalekeza ndi nthaka komanso kukhudzana ndi unyolo.

3.1.1 Kusankha Zinthu ndi Uinjiniya wa Alloy

Heli CQCTRACK imagwiritsa ntchito njira yosankha zinthu zofunika kwambiri kutengera zomwe zimagwiritsidwa ntchito, pogwiritsa ntchito zitsulo zapamwamba kwambiri zomwe zatsimikiziridwa mu ntchito zovuta zoyendera pansi pa galimoto:

• Gulu Loyamba la Zipangizo: Chitsulo cha 50Mn kapena 40MnB Manganese-Boron Alloy—chosankhidwa chifukwa cha kulimba kwapadera komanso mawonekedwe olimba ofunikira pa ntchito yomanga ndi kukonza malo. Zipangizozi zimakwaniritsa kukana kuvala ndi mphamvu yonyamula katundu kudzera mu kukonza molondola komanso njira zapadera zochizira kutentha.
• Njira ina: Chitsulo cha aloyi cha 35MnB chomwe chimapereka kulimba kwabwino komanso kukana kukalamba kwa ntchito zazing'ono zofukula.
• Ntchito ya Manganese: Imalimbitsa kulimba ndi mphamvu yokoka; imatsimikizira kuzama kwa kuuma komwe kumalowa mkati mwa kuzima m'malo mopanga gawo lopyapyala komanso losalimba.
• Boron Micro-Alloying: Ngakhale pang'ono kwambiri, boron imagwira ntchito ngati chothandizira kuuma, ndikuwonjezera kwambiri mphamvu ya chitsulo kuti chikhale cholimba, cholimba chikazima popanda kupangitsa kuti chikhale chofooka.

Gome 2: Kuyerekeza kwa Zinthu Zofunika pa Ntchito za Mini Excavator Track Roller Applications

3.1.2 Kupangira Zinthu Zofunda: Njira Yabwino Kwambiri Yopangira Zinthu

Njira yopangira imatsimikizira kapangidwe ka tirigu wamkati, motero, mawonekedwe a ntchito ya chopukutira chomalizidwa.

Kumanga Kotentha/Kupanga Kolimba (Heli CQCTRACK Standard):

• Njira: Kuphika kotentha (pafupifupi 700-900°C) kumapanga kapangidwe kabwino ka kugawa kwa ulusi wamkati, zomwe zimapangitsa kuti tirigu akhale bwino kwambiri.
• Uinjiniya wa Kapangidwe ka Tirigu: Njira yopangira tirigu imagwirizanitsa kayendedwe ka tirigu kuti katsatire mawonekedwe a roller, ndikupanga kapangidwe ka tirigu wa anisotropic komwe kamasonyeza kukana kutopa kwambiri komanso mphamvu ya kukhudza. Kuyenda bwino kwa tirigu kumeneku ndikofunikira kwambiri polimbana ndi kudzaza kwa cyclic komwe kumachitika mu ntchito zofukula.
• Umphumphu Wamkati: Kumachotsa mipata yamkati, ma porosity, ndi ma micro-inclusions omwe amapezeka mu castings; kumapanga kapangidwe kolimba, kosalekeza kopanda ma porosity ndi shrinkage.
• Ubwino wa Kagwiridwe ka Ntchito: Mphamvu yapamwamba kwambiri yolimbana ndi kutopa m'malo onyamula katundu komanso okhwimitsa katundu; mphamvu yayikulu yonyamula katundu yokhala ndi zotsatira zabwino kwambiri zotsutsana ndi ming'alu. Ma roller opangidwa ndi opangidwa ndi okondedwa pa ntchito zonyamula katundu wambiri ngakhale mu ntchito zazing'ono zofukula.

Kupanga Zopangira (Njira Yabwino Yopangira Mafakitale):

• Njira: Chitsulo chosungunuka chomwe chimathiridwa mu nkhungu ndikuloledwa kuti chiume.
• Zolepheretsa Kapangidwe kake: Kapangidwe ka tinthu tating'onoting'ono, komwe kangakhale ndi mabowo okhala ndi ma micro-voids komanso kosakhala kofanana ndi tinthu tating'onoting'ono.
• Zoletsa Kuchita: Mphamvu yotsika yokoka; imakhala yosavuta kusweka ikadzaza ndi mphamvu zambiri.

Gome 3: Kuyerekeza kwa Roller Yopangidwa ndi Yopangidwa ndi Osewera

3.1.3 Uinjiniya wa Jiometri ya Flange

Ma roller flange amapereka chitsogozo chofunikira kwambiri cha mbali ya njanji, kuteteza kusokonekera kwa njanji panthawi yozungulira komanso kusunga unyolo woyenera.

• Kapangidwe ka Flange: Imapezeka mu mawonekedwe a single-flange ndi double-flange kutengera malo omwe ikufunikira. Chopondapo cholimba cha induction ndi flanges zimapewa kusweka ndi miyala, dothi, ndi zinyalala, zomwe zimapangitsa kuti roller ndi track zikhale nthawi yayitali.
• Kulondola kwa Mbiri: Ma profiles a Flange amapangidwa kuti azigwirizana bwino ndi ma track link, kuonetsetsa kuti unyolo ukugwira bwino ntchito komanso kuchepetsa kuwonongeka.
• Malo Olimba a Flange: Mbali za Flange zimalandira chithandizo chofanana cha induction hardening monga malo othamanga kuti asawonongeke ndi kulumikizana ndi lateral link.

3.2 Uinjiniya wa Zitsulo ndi Malo Ozungulira Shaft

Shaft yosasuntha imatumiza katundu wonse wosinthika wa chofufutira kuchokera ku chipolopolo cha chopukutira kupita ku mabulaketi oyika chimango cha chopukutira.

• Kusankha Zinthu: Shaft imapangidwa ndi chitsulo cholimba kwambiri, chomwe chimasankhidwa chifukwa cha mphamvu zake zapadera pakati pa kulemera ndi kulemera komanso kukana kutopa. Shafts zolimba kwambiri zimapangidwa kuti zithandizire kulemera konse kwa makina ndikunyamula katundu wokhudzana ndi mphamvu.
• Kutentha: Shaft imachizidwa ndi kutenthedwa kuti ipeze kulimba ndi mphamvu zabwino kwambiri.
• Uinjiniya Wapamwamba: Pambuyo potembenuza CNC, shaft imaphwanyidwa bwino kwambiri mpaka pamwamba pake pakhale malo abwino kwambiri olumikizira ma bearing ndi seal kuti zitsimikizire kuti seal ikugwira ntchito bwino komanso kuti singawonongeke.
• Kukonza Ma Diameter: Mainjiniya a Heli CQCTRACK akonza ma diameter a shaft kutengera kuwerengera kwa katundu wa KOMATSU PC80-PC130, kuonetsetsa kuti pali chitetezo chokwanira pa ntchito zazing'ono zofukula.

3.3 Dongosolo Lopangira: Chiyankhulo Chozungulira cha Akatswiri

Dongosolo lothandizira limalola kuti chipolopolo cha roller chizungulire bwino kuzungulira shaft yosasuntha pansi pa katundu wozungulira womwe umadziwika ndi ntchito zofukula.

• Kusankha Mtundu wa Mabearing: Heli CQCTRACK imagwiritsa ntchito mabearing olemera omwe adapangidwa makamaka kuti agwire katundu wozungulira wopangidwa ndi kulemera kwa makinawo ndi mphamvu zake. Mabearing amkati amayendetsedwa ndi mafuta okhala ndi zomatira za milomo yambiri kuti asunge mafuta.
• Mipikisano Yotenthedwa ndi Kutentha: Mipikisano yonse yonyamula katundu imapangidwa ndi chitsulo chapamwamba kwambiri kuti isagwedezeke ndi Brinelling ikagunda, zomwe zimapangitsa kuti ikhale yolimba kwa nthawi yayitali.
• Kutsimikizira Kuchuluka kwa Katundu: Kapangidwe kalikonse ka bearing kamatsimikiziridwa kuti kazitha kupirira katundu wosasinthasintha komanso wosinthasintha wopangidwa ndi excavator ya matani 1-13 panthawi yokumba, kunyamula, kuyenda, ndi kugwedezeka.
• Kukonza Kuchotsa Zinthu Mkati: Mabearing amasankhidwa ndi malo otseguka mkati kuti agwirizane ndi kukula kwa kutentha panthawi yogwira ntchito mosalekeza pamene akusunga kugawa bwino katundu.

3.4 Kapangidwe ka Zitseko: Chiyanjano cha Tribological Cholimba cha Malo Odetsedwa

Deta yamakampani nthawi zonse imasonyeza kuti kulephera kwa galimoto yonyamula katundu msanga nthawi zambiri kumachokera ku kuipitsidwa komwe kumabweretsa kulephera kwa mabearing—njira yolephera yomwe imafulumizitsa ntchito yomanga ndi kukonza malo. Kukhulupirika kwa chisindikizo kumalamulira mwachindunji moyo wa ntchito yonse ya chogwirira chozungulira. Heli CQCTRACK imathetsa vutoli kudzera mu kapangidwe kake ka kutseka ka magawo ambiri komwe kamatsimikiziridwa kuti kateteze kuipitsidwa.

3.4.1 Dongosolo Losindikiza la Zigawo Zambiri

Mainjiniya a Heli CQCTRACK amagwiritsa ntchito kapangidwe kake kotseka komwe kamapangidwa kuti kakhale ndi moyo wautali komanso magwiridwe antchito abwino kwambiri pakakhala vuto lililonse logwira ntchito:

• Kapangidwe Kodzaza Mafuta ndi Kutsekedwa: Ma bearing amkati amayendetsedwa mu mafuta okhala ndi zotsekera za milomo yambiri kuti asunge mafuta ndikusunga fumbi, matope, ndi madzi kunja kwa nthawi yayitali.
• Kapangidwe ka Chisindikizo Choyandama: Kapangidwe ka kutseka kwa ma cone awiri ndi mafuta odzola kuti chikhale ndi moyo wautali komanso magwiridwe antchito abwino kwambiri pa ntchito iliyonse.
• Kuchotsa Kuipitsidwa: Zisindikizo za milomo yambiri zimapangidwa kuti zichotse zinthu zoipitsa (silika, matope, fumbi) m'chipinda chonyamulira.

3.4.2 Uinjiniya wa Zinthu Zosindikizira

• Zipangizo Zokhazikika: Rabala ya Nitrile (NBR) yomwe imapereka kukana mafuta bwino komanso kukana kutentha kwambiri.
• Kuchuluka kwa Kutentha Kogwirira Ntchito: Koyenera nyengo zosiyanasiyana kuyambira -20°C mpaka +110°C.

3.4.3 Kuyesa Kukhulupirika kwa Chisindikizo

Cholumikizira chilichonse cha Heli CQCTRACK chozungulira chimatsimikiziridwa bwino kuti chisindikizocho chikugwira ntchito bwino.

3.5 Uinjiniya Wopaka Mafuta

• Mtundu wa Mafuta Odzola: Opangidwa ngati mayunitsi otsekedwa opanda kukonza—sikufunikira mafuta tsiku lililonse, koma amangoyang'ana maso nthawi ndi nthawi ngati gawo la kuyang'ana kwanu pansi pa galimoto. Magulu awa amatsekedwa ndipo amadzozedwa kale ku fakitale nthawi yonse ya ntchito ya roller.
• Mtundu wa Mafuta: Odzazidwa ndi mafuta apamwamba komanso okhazikika omwe amaonetsetsa kuti mafuta azikhala okhazikika nthawi yonse ya ntchito.
• Kuyenda kwa Mafuta: Kapangidwe kake kodzazidwa ndi mafuta kamalimbikitsa mafuta oyenera pamalo onse onyamulira, kuonetsetsa kuti chitetezo chikhale chokhazikika.

3.6 Uinjiniya Woyika Chiyanjano

Ma interfaces oyikapo (malekezero a shaft) amapereka kulumikizana kofunikira ku chimango cha track roller cha excavator.

• Kapangidwe ka Kuyikira: Malo oyikira okonzedwa bwino amatsimikizira kuti akugwirizana bwino ndi chimango cha njanji kuti chilowe m'malo mwachindunji.
• Kulondola kwa Mabowo a Bolt: Mabowo oikira amabowoledwa kuti azitha kupirira bwino pakati ndi pakati kuti katundu afalikire mofanana.
• Kusalala kwa Malo: Kusungidwa mkati mwa malo olekerera bwino kuti zitsimikizire kuti mipando yoyenera ikugwirizana ndi chimango cha njanji.
• Njira Yosungira: Yotetezedwa ndi mabotolo osungira monga momwe makina amafotokozera.

4. Uinjiniya Waukadaulo Wopanga Zinthu

Heli CQCTRACK imasunga kuphatikizana kolunjika pa unyolo wonse wamtengo wapatali wopanga, kuchotsa kusiyana komwe kumabwera chifukwa cha njira zoperekedwa ndi makontrakitala ena ndikuwonetsetsa kuti zotulutsa zabwino zaukadaulo zikugwirizana ndi ntchito zazing'ono zopangira zinthu za KOMATSU PC80-PC130.

4.1 Kutsimikizira kwa Metallurgical ndi Kuyang'anira Komwe Kukubwera

• Kusanthula kwa Spectrochemical: Ma billets achitsulo omwe akubwera amayesedwa ndi spectrochemical kuti atsimikizire kapangidwe kake ka mankhwala enieni—kutsimikizira kuti akutsatira zomwe zili mu carbon, manganese, ndi boron zomwe ndizofunikira kwambiri pakulimba.
• Kuyesa kwa Ultrasound: Zipangizo zopangira zimayesedwa ndi ultrasound kuti zizindikire mipata iliyonse yamkati, zinthu zomwe zili mkati, kapena zosagwirizana zomwe zingasokoneze umphumphu wa kapangidwe kake.
• Kutsimikizira Kapangidwe ka Tirigu: Zitsanzo zachitsulo kuchokera ku zinthu zopangidwa ndi zitsulo zimatsimikizira kulinganiza bwino kayendedwe ka tirigu.

4.2 Kukonza ndi Kukonza Molondola

Njira yopangira zinthu imatsatira ndondomeko yokonzedwa bwino ya ntchito ndi zida zapamwamba za makina a CNC ndi zida zochizira kutentha.

4.2.1 Kukonzekera Zinthu Zopangira

• Ma billet achitsulo amadulidwa molingana ndi kukula kwa roller ndi kulemera komwe kumafunika.
• Kutsatira bwino zinthu kumakhazikitsidwa kuyambira pachiyambi chodula.

4.2.2 Kupangira Zinthu Zofunda

• Ma billets amatenthedwa kutentha kotentha kwambiri (pafupifupi 700-900°C).
• Kupanga kwa die yotsekedwa pansi pa makina osindikizira olondola kumapanga mawonekedwe a billet, ndikupanga kapangidwe kosiyanitsa ka kugawa kwa ulusi wamkati komwe kumatsatira mawonekedwe a roller.
• Flash imadulidwa, ndipo chopanda kanthu chomwe chapangidwacho chimayesedwa ndi maso.

4.2.3 Njira Yothandizira Kutentha

Heli CQCTRACK imagwiritsa ntchito njira yochizira kutentha ya magawo awiri kuti ikwaniritse mawonekedwe abwino kwambiri a makina:

Gawo 1: Kuzimitsa ndi Kutenthetsa (Q+T)

• Kulimbitsa Thupi: Thupi la chozungulira limatenthedwa kutentha kwambiri kuti lisinthe kapangidwe kake.
• Kuzimitsa: Kuziziritsa mwachangu kumasintha kapangidwe kake kukhala martensite—kapangidwe kolimba, kosawonongeka.
• Kutenthetsa: Kutenthetsanso kolamulidwa kumathandiza kuchepetsa kupsinjika kwamkati pamene kumasunga kulimba kwa mkati.

Gawo 2: Kulimbitsa Thupi / Kuzimitsa Pansi

• Kuuma Kosankha: Kuuma kwa induction kumapanga bokosi lolimba komanso lozama nthawi zonse pamwamba pa malo othamanga ndi m'mbali mwa flange—nthawi zambiri HRC52-58 yokhala ndi kuya kwa 8mm-12mm.
• Kukonza Koyendetsedwa ndi Kompyuta: Magawo onse amayang'aniridwa ndi digito kuti atsimikizire kuzama kwa chikwatucho.
• Mafotokozedwe Omwe Akwaniritsidwa: Kulimba kwa pamwamba 52-58 HRC ndi kuya kwa chikwama 8-12mm.

Tebulo 4: Zofunikira pa Kulimba—Komatsu PC80-PC130 Track Roller Assembly

Chifukwa Chaukadaulo: Malo okwana 52-58 HRC amapereka chitetezo chabwino kwambiri ku zinyalala za njanji ndi zinyalala za nthaka m'malo omanga. Kuzama kwa chivundikiro cha 8-12 mm kumatsimikizira kuti pamene malowo akutha kwa maola masauzande ambiri ogwirira ntchito, zinthu zatsopano zomwe zangowonekera kumene zimakhalabe zolimba kwambiri, zomwe zimateteza "kutha" msanga komanso kukulitsa nthawi yogwirira ntchito.

4.2.4 Makina Opangira CNC Molondola

• Makina Osakhazikika: Malo opanda kanthu okonzedwa ndi kutentha amayikidwa pa malo osinthira a CNC kuti makina osakhazikika a miyeso yoyambira agwiritsidwe ntchito.
• Kumaliza kwa Diameter Yakunja: Kutembenuza molondola kumakwaniritsa kulekerera komaliza kwa diameter.
• Kupanga Mbiri ya Flange: Ma geometri a Flange amapangidwa molingana ndi zomwe zafotokozedwa.
• Kukonza Bore: Bore yamkati imapangidwa bwino kuti ikhale yopangira ma bearing ndi seal.
• Kukonza Shaft: Shaft imazunguliridwa ndi CNC ndikusefedwa mpaka pamlingo womaliza ndipo pamwamba pake pamakhala malo oyenera otsekera.
• Makina Olumikizirana: Malo oikira amapangidwa ndi makina kuti azitha kupirira bwino.

4.2.5 Njira Yopangira

Kupanga kumatsatira ndondomeko zokhwima kuti zitsimikizire kuti zigawo zake ndi zolondola:

1. Kuyeretsa Zigawo: Zigawo zonse zimawunikidwa mosamala ndikutsukidwa musanazikonze.
2. Kukhazikitsa Mabeyala: Mabeyala amayikidwa ndi makonda oyenera.
3. Kumanga Zisindikizo: Mphete zomangira za milomo yambiri zimasonkhanitsidwa bwino; malo omangira amapakidwa mafuta.
4. Kulowetsa Shaft: Shaft imayikidwa ndi malo olumikizirana omwe ali ndi mafuta oyenera.
5. Kukhazikitsa Chivundikiro Chomaliza: Chivundikiro chomaliza chimayikidwa ndi mphamvu yoyenera.
6. Kupaka mafuta: Chipangizocho chimadzazidwa ndi mafuta/mafuta enieni kuti mafuta azikhala opaka kwa moyo wonse.
7. Kuyang'ana Kozungulira: Chozungulira chosonkhanitsidwacho chiyenera kuzungulira bwino popanda kugwedezeka koma osagwedezeka.

4.2.6 Ndondomeko Yotsimikizira Ubwino ndi Kuyesa

• Kuyang'anira Miyeso: Kutsimikizira miyeso yonse yofunika pogwiritsa ntchito zida zoyezera molondola.
• Kuyesa Kulimba: Mayeso a Rockwell pamalo enaake.
• Kuyesa Kukhulupirika kwa Chisindikizo: Chozungulira chilichonse chosonkhanitsidwa chimayesedwa kuti chitsimikizire magwiridwe antchito odalirika osindikiza.
• Kuyesa Kuthamanga: Kuyesa kozungulira koyeserera kuti kutsimikizire magwiridwe antchito ndi magwiridwe antchito osalala.

4.2.7 Kuchiza ndi Kuphimba Pamwamba

• Kumaliza Utoto: Kugwiritsa ntchito njira yopenta yosagwira dzimbiri kuti iteteze pamwamba.
• Zosankha za Mtundu: Wakuda kapena wachikasu wamba, wosinthika malinga ndi zomwe kasitomala akufuna.

4.2.8 Kupaka

• Kutumiza Zinthu Kunja: Zinthu zonse zimapakidwa bwino pogwiritsa ntchito makatoni apamwamba kwambiri otumizira zinthu kunja, mabokosi amatabwa olimba, kapena mapaleti opakidwa kuti zitsimikizire chitetezo chokwanira panthawi yoyenda.

5. Uinjiniya Wogwiritsira Ntchito Magalimoto Ofukula a Komatsu PC80, PC90, PC100, PC120, ndi PC130

5.1 Chidule cha Nsanja ya KOMATSU PC Series

Zipangizo zoyendera za KOMATSU PC80-PC130 zomwe zimadutsa m'magawo osiyanasiyana zimakhala ndi nsanja zazing'ono mpaka zapakatikati zomwe zimagwiritsidwa ntchito kwambiri pomanga, kukonza malo, komanso kugwiritsa ntchito zomangamanga.

Mndandanda wa PC80:

• Kulemera kwa Ntchito: Pafupifupi matani 1-2 (PC80-3)
• Ntchito: Kapangidwe kakang'ono, malo okongola, zinthu zothandiza

Mndandanda wa PC90:

• Kulemera kwa Ntchito: Pafupifupi matani 8-9
• Ntchito: Kapangidwe kazinthu zonse, zida zogwiritsira ntchito

Mndandanda wa PC100:

• Kulemera kwa Ntchito: Pafupifupi matani 10-11 (PC100-1/2/3/5/6)
• Ntchito: Ntchito yomanga, zomangamanga, zinthu zothandizira

Mndandanda wa PC120:

• Kulemera kwa Ntchito: Pafupifupi matani 12-13 (PC120-1/2/3/5/6)
• Ntchito: Kapangidwe kolemera, zomangamanga

Mndandanda wa PC130:

• Kulemera kwa Ntchito: Pafupifupi matani 13 (PC130-5/6/7/8)
• Ntchito: Ntchito yomanga yolemera, zomangamanga, miyala yopepuka

5.2 Nambala ya Gawo Zoganizira Zaukadaulo Wapadera

Gome 5: Makhalidwe Aukadaulo Omwe Amagwiritsidwa Ntchito Pankhani ya Nambala ya Gawo

5.3 Zofunikira Zotsimikizira Kugwirizana

Musanayitanitse, tsimikizirani magawo otsatirawa a makina kuti muwonetsetse kuti mwasankha bwino roller:

• Nambala Yotsatirira ya Makina (ya chaka cholondola cha chitsanzo ndi kasinthidwe)
• Mtundu wa galimoto yonyamula katundu ndi malo ozungulira (zofunikira pa flange imodzi poyerekeza ndi flange ziwiri)
• Kukula kwa nsapato za track ndi kutalika kwa unyolo
• Nambala ya gawo lapitalo (ngati ilipo kuti muyikepo)

Wogulitsa zida wodalirika adzagwiritsa ntchito izi kuti afufuze njira yoyenera yolumikizira ma track roller ndikuwonetsetsa kuti ikugwirizana bwino.

6. Kusanthula kwa Njira Yolephera ndi Kuphatikizana kwa Kusamalira Akatswiri

Kumvetsetsa momwe zinthu zimagwirira ntchito pochotsa zinthu zazing'ono kumathandizira kuti zinthu za Heli CQCTRACK zisankhidwe bwino ndipo kumapereka njira yokonzekera zinthu mwachangu.

6.1 Zizindikiro Zodziwika Bwino za Kuvala

Malinga ndi mabuku aukadaulo amakampani, zizindikiro zotsatirazi zimasonyeza kuti gulu la roller likufunika kuyang'aniridwa kapena kusinthidwa:

1. Kusavala bwino pa roller pamwamba - Kumasonyeza kunyamula katundu molakwika kapena kusakhazikika bwino
2. Kusewera kwambiri kapena kugwedezeka - Kumasonyeza kuwonongeka kwa mabeya kapena mavuto amkati
3. Kutuluka kwa mafuta - Kumasonyeza kulephera kwa chisindikizo ndi kulowa kwa poizoni
4. Phokoso lopera kapena kufuula - Zimasonyeza kukhuta kosakwanira kapena kuwonongeka kwa mabenchi
5. Phokoso lalikulu la nyimbo kapena kugwedezeka - Zimasonyeza kuti roller ikhoza kulephera kugwira ntchito
6. Kuzungulira kwa roller kogwidwa kapena kolimba - Roller yogwidwa idzawoneka yosalala ndipo imayambitsa kuwonongeka kwa unyolo wa track

6.2 Kusanthula Koyamba kwa Njira Yolephera

Gome 6: Kusanthula kwa Njira Yolephera ndi Njira Zotsutsana ndi Uinjiniya wa Heli CQCTRACK

6.3 Njira Zoyenera Kusamalira Akatswiri

Kuti muwonjezere nthawi yogwira ntchito ya Heli CQCTRACK track roller assemblies mu KOMATSU PC80-PC130 applications, njira zotsatirazi zosamalira zikulangizidwa:

6.3.1 Ndondomeko Yoyang'anira Nthawi Zonse

• Nthawi Yoyendera: Yang'anani ma roller maola 250 ngati gawo la kuyang'anira nthawi zonse pansi pa galimoto. Kuyang'ana maso nthawi ndi nthawi kokha ndikofunikira pa mayunitsi otsekedwa opanda kukonza awa.
• Kuyang'ana Zinthu Zooneka Tsiku ndi Tsiku: Kuyang'ana zinthu zozungulira tsiku ndi tsiku kuyenera kuphatikizapo kuyang'ana ngati sizikuzungulira, mafuta akutuluka (kusonyeza kuti chisindikizo chatsekedwa), komanso kuwonongeka kwa flange kosazolowereka.
• Kuyeza Kuvala: Kuyeza nthawi zonse kutalika kwa flange ndi m'mimba mwake wa roller motsutsana ndi malire a ntchito ndikofunikira kwambiri.
• Kuyang'ana Kayendedwe: Onetsetsani kuti ma roller onse amazungulira momasuka—roller yomwe yagwidwa idzawoneka yosalala ndipo imayambitsa kuwonongeka kwa unyolo wa track.

6.3.2 Njira Zodziwira Matenda

• Kuyang'ana Mawonekedwe: Yang'anani ngati palibe kusweka koyenera pamwamba pa roller, zomwe zingasonyeze kunyamula kosazolowereka kapena kusakhazikika bwino.
• Kuzindikira Kutayikira kwa Mafuta: Yang'anani ngati mafuta akutayikira, zomwe zikusonyeza kuti chisindikizo chalephera kugwira ntchito.
• Kuyang'anira Makutu: Mvetserani phokoso logunda kapena lolira panthawi yogwira ntchito, zomwe zingasonyeze kuti mafuta sakukwanira kapena kuwonongeka kwa mabenchi.
• Kutsimikizira Masewera: Yang'anani ngati akusewera kwambiri kapena akugwedezeka, zomwe zikusonyeza kuti bearing yawonongeka.

6.3.3 Kusamalira Zodzitetezera

• Kusamalira Kupsinjika kwa Njira: Sungani kupsinjika kwa njira motsatira zomwe wopanga KOMATSU adafotokoza. Kupsinjika koyenera kumathandiza kuchepetsa kuwonongeka kwa galimoto, kuchepetsa kugwedezeka, komanso kukonza kukhazikika kwa makina pamalo ovuta.
• Ndondomeko ya Ukhondo: Tsukani zinyalala ndi matope nthawi zonse pa chidebe cha pansi pa galimoto kuti mupewe kuwonongeka kwa chitseko mwachangu.
• Kuyang'ana Mgwirizano: Nthawi ndi nthawi onetsetsani kuti ma roller akugwirizana bwino ndi chimango cha njanji. Ngati ma roller akuwonetsa kusayenda bwino kwa flange, izi zikusonyeza kuti kusakhazikika kukufunika kufufuzidwa.

6.3.4 Malangizo Osinthira Mwadongosolo

• Kusintha Ma Seti: Kuti galimoto yanu ikhale yogwira ntchito bwino, sinthani ma roller otha ntchito m'ma seti ofanana mbali imodzi kuti mugawire katundu moyenera.
• Kusinthana Kogwirizana: Yesani kutayika kwa roller pamodzi ndi unyolo wa track, sprocket, ndi momwe idler imakhalira.
• Malo Olowera: Sinthani ma rollers pamene zizindikiro zoti chivundikirocho chagwiritsidwa ntchito zikusonyeza kuti kuya kwa chivundikirocho kwakhala kolimba kapena pamene kutayika kwa dayamita/flange kwapitirira malire a ntchito.

7. Chidule cha Mafotokozedwe Aukadaulo—Komatsu PC80-PC130 Track Roller Assemblies

Gome 7: Chidule cha Mafotokozedwe Aukadaulo—Heli CQCTRACK KOMATSU PC80-PC130 Track Rollers

8. Thandizo la Zosowa ndi Zogulitsa Zazikulu

Heli CQCTRACK imathandizira ntchito zogula padziko lonse lapansi ndi luso lonse lokonzekera zinthu zomwe zimapangidwira nthawi zovuta zogwirira ntchito za zida:

• Kuzindikiritsa Wopanga: CQCTRACK imagwira ntchito ngati wopanga zida zodzipangira pansi pa galimoto yokhala ndi cholinga chapadera pa zida zoyendetsera pansi pa galimoto za ma excavator ndi ma bulldozer.
• Kufotokozera Mtengo: Kupeza zinthu mwachindunji kuchokera kwa wopanga monga CQCTRACK kumapereka njira ina yochokera ku mtengo wake m'malo mwa zinthu zenizeni za OEM, kuphatikiza mitengo yochokera ku fakitale ndi uinjiniya wopangidwa kuti upirire zovuta.
• Zikalata Zotumizira Kunja: Ma invoice athunthu amalonda, mndandanda wa zolongedza, satifiketi yoyambira, ndi malipoti oyesera zinthu zomwe zimaperekedwa pa kutumiza kulikonse.
• Zosankha Zotumizira Zosinthasintha:
  • Katundu wapanyanja wapadziko lonse (FCL/LCL) wonyamula katundu wambiri pamtengo wotsika
  • Kutumiza katundu pandege kuti dongosolo likwaniritsidwe mwachangu
  • Wotumiza mwachangu (DHL, FedEx, UPS) wa zitsanzo kapena maoda adzidzidzi ang'onoang'ono
• Doko Lotumizira: Xiamen, China (yoyamba) yokhala ndi kuthekera kogwiritsa ntchito madoko ena akuluakulu kutengera zosowa za makasitomala
• Nthawi Yotsogolera: Maoda okhazikika opangira: Masiku 20-30 ogwira ntchito; zinthu zomwe zili m'sitolo: Masiku 7-10 otumizira mwachangu
• Kuchuluka Kochepa kwa Oda: MOQ yosinthika yokhala ndi maoda oyeserera komanso kugula zinthu zambiri pamlingo wa fleet
• Malamulo Olipira: T/T (Telegraphic Transfer) muyezo; L/C (Kalata Yotsimikizira Ngongole) yomwe ikupezeka pa mapangano akuluakulu

9. Mapeto: Heli CQCTRACK monga Wopanga Akatswiri a KOMATSU PC80-PC130 Undercarriage Components

Malingaliro opanga a Heli CQCTRACK a KOMATSU 820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, ndi 22B3000010 Track Roller Assemblies akuyimira kupita patsogolo kwakukulu muukadaulo wa mini excavator undercarriage. Kudzera mu kusankha zinthu molimbika (pogwiritsa ntchito zitsulo za aloyi za 50Mn/40MnB/35MnB zapamwamba kwambiri), kupangira kotentha kolondola ndi kulumikizana kwa tirigu, njira zochizira kutentha kwa induction zapamwamba zomwe zimapangitsa kuuma kwa pamwamba pa 52-58 HRC ndi kuya kwa kesi ya 8-12 mm, makina osindikizira a milomo yambiri omwe amatsimikiziridwa kuti ali ndi kukana kuipitsidwa, komanso njira zopangira zotsimikizika za ISO 9001:2015, Heli CQCTRACK imapereka ma track roller assemblies omwe amakwaniritsa ndikupitilira miyezo ya magwiridwe antchito a OEM pakugwiritsa ntchito KOMATSU PC80, PC90, PC100, PC120, ndi PC130 mini excavator applications.

Kwa woyang'anira zida kapena katswiri wogula zinthu woyang'anira magalimoto ofukula zinthu a KOMATSU PC-series omwe amagwira ntchito yomanga, kukonza malo, zomangamanga, ndi ntchito zamagetsi, phindu lake ndi lomveka bwino: kuyika ndalama muHeli CQCTRACKZigawo za akatswiri zoyendetsera makina zimatanthauza kuyika ndalama pakupezeka kwa makina ambiri, kuchepetsa nthawi yogwira ntchito yosakonzekera, nthawi yayitali ya zinthu m'malo osiyanasiyana ogwirira ntchito, komanso mtengo wonse wodziwikiratu komanso wokonzedwa bwino wa umwini.

Izi si zida zosinthira zinthu wamba—ndi njira zopangidwira mwaukadaulo zomwe zatsimikiziridwa kudzera mu njira zovomerezeka zopangira, zothandizidwa ndi kutsata bwino zinthu, ndipo zapangidwa kuyambira pansi kuti zikwaniritse zofunikira za zomangamanga zapadziko lonse lapansi komanso ntchito zosuntha nthaka komwe kudalirika kwa zigawo zake ndikofunikira.

10. Maumboni ndi Zida Zauinjiniya

Kuti mudziwe zambiri zaukadaulo, thandizo la uinjiniya wa mapulogalamu, kapena kukambirana zofunikira za akatswiri a OEM/ODM:

• Upangiri wa Uinjiniya: Mainjiniya a mapulogalamu a Heli CQCTRACK alipo kuti akambirane za ntchito zinazake ndikupereka malingaliro abwino kwambiri pazinthu.
• Zojambula Zaukadaulo: Mitundu ya 2D ndi 3D CAD yolongosoka imapezeka mukaipempha kuti itsimikizidwe ndi uinjiniya.
• Mabuku Okhazikitsa: Malangizo omveka bwino okhazikitsa omwe akugwirizana ndi njira zoyendetsera ntchito za KOMATSU zomwe zikupezeka pa kutumiza kulikonse.
• Zitsimikizo Zazinthu: Malipoti oyesera mphero ndi chitsimikizo cha kutentha chomwe chimapezeka pa gulu lililonse lopanga.
• Chithandizo Chokwanira: Chithunzi kapena kutsimikizira manambala a serial kulipo kuti kutsimikizire kuyanjana. Wogulitsa wabwino adzakhala ndi tchati chogwirizana ndipo akhoza kugwiritsa ntchito makina osiyanasiyana.

Kuti mudziwe zambiri zaukadaulo, mafunso a akatswiri a OEM/ODM, mitengo, kapena kuyitanitsa:

Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
ISO 9001:2015 Certified • Mini Excavator Undercarriage Parts Source Manufacturer and Supplier • Global Supplier Kuyambira 2002
Lumikizanani ndi: Jack (Woyang'anira Malonda Padziko Lonse)
Webusaiti:www.cqctrack.com
Mtundu wa Zogulitsa: Ma Track Roller Assemblies, Ma Track Carrier Rollers, Ma Front Idlers, Ma Track Sprockets, Ma Track Chains, ndi Complete Undercarriage Systems a 0.8T mpaka 300T Excavators ndi Bulldozers

Chikalata chaukadaulo ichi chaperekedwa kuti chigwiritsidwe ntchito pa uinjiniya ndi kugula zinthu. Mafotokozedwe amatha kusintha chifukwa cha kusintha kosalekeza kwa zinthu zomwe zimagwiritsidwa ntchito paukadaulo. Mayina onse amakampani ndi manambala azinthu amatchulidwa kuti azigwiritsidwa ntchito pongoganizira za zinthu zina; Heli CQCTRACK ndi wopanga wodziyimira pawokha yemwe amagwira ntchito yokonza zinthu zonyamula pansi pa galimoto zomangira ndi zonyamula pansi. Nthawi zonse onetsetsani nambala ya seri ya makina ndi kasinthidwe ka galimoto zonyamula pansi pa galimoto musanayitanitse.