Zipangizo za HYUNDAI Track Chassis 81QE-13010 Track Idler Assembly-Big undercarriage yopangidwa ndi HELI(cqctrack)

Lipoti la Ukadaulo ndi Uinjiniya: HYUNDAI 81QE-13010 Heavy-Duty Track Idler Assembly

Kuwongolera Zikalata

• Nambala ya Lipoti: HELI-TS-2025-81QE13010
• Gawo: Msonkhano wa Track Idler (Front Idler)
• Mtundu wa OEM: HYUNDAI R-Series (R1200, R1250LC-9 ndi zina zotero)
• Nambala ya Gawo la OEM: 81QE-13010
• Wopanga: HELI Machinery Manufacturing Co., Ltd. (Mtundu: CQCTRACK)
• Gulu: Gawo Lolemera la Chikwama Chonyamula Zinthu Zolemera

1. Chidule cha Akuluakulu & Malo Ogulitsira

Chikalatachi chikufotokoza za ukadaulo ndi mbiri ya kapangidwe ka HYUNDAIMsonkhano wa 81QE-13010 Track Idlery, yopangidwa ndi HELI Machinery (CQCTRACK). Monga gawo lofunika kwambiri lonyamula katundu komanso lokakamiza mkati mwa dongosolo la pansi pa galimoto yoyenda pansi pa galimoto yoyenda pansi pa galimoto, chipangizo choyimitsa galimoto ichi chapangidwa kuti chigwirizane ndi ntchito zovuta za makina oyeretsera magalimoto a HYUNDAI a matani 8-130. Pogwiritsa ntchito ukatswiri wopangira makina oyenda pansi pa galimoto kwa zaka zoposa makumi awiri, HELI imapereka chipangizo chofanana ndi ODM/OEM chomwe chimakwaniritsa kapena kupitirira zomwe zanenedwa kale kudzera mu sayansi yapamwamba, makina olondola, komanso kutsimikizira bwino khalidwe. Chipangizo choyimitsa galimoto ichi chapangidwa kuti chipereke moyo wabwino kwambiri wautumiki, kudalirika, komanso mtengo wonse wa umwini (TCO) pa ntchito zovuta kuphatikizapo kukumba miyala, kumanga, ndi kufukula zinthu zambiri.

2. Kapangidwe ka Ntchito ndi Udindo wa Kachitidwe ka Munthu Wosayenda pa Track

Track Idler, yomwe ili kutsogolo kwa chimango chokwawa moyang'anizana ndi sprocket, imagwira ntchito zitatu zazikulu zamakaniko:

1. Malangizo ndi Kulinganiza Njira: Zimatsogolera unyolo wa njanji, kusunga malo oyenera a mbali imodzi paulendo ndi chiwongolero kuti zisasokonezeke.
2. Kulimbitsa Mphamvu ya Track: Monga gawo la makina obwerera ndi kulimbitsa mphamvu (kudzera mu chosinthira mphamvu), imatenga mphamvu mu unyolo wa track, kuonetsetsa kuti mtunda ukugwirizana bwino ndi sprocket komanso kukhudzana bwino kwa nsapato za track.
3. Kutumiza Katundu: Kumathandizira gawo la kulemera kwa makinawo ndipo kumayamwa katundu wokhudzana ndi kugwedezeka kutsogolo ndi kumbuyo kuchokera ku zinthu zosalongosoka pansi.

81QE-13010 ndi chomangiriridwa ndi mafuta, chomwe chili ndi gudumu losagwira ntchito, mabearing/bushings amkati, shaft yolimba, zophimba kumapeto, ndi makina otsekera okhala ndi magawo ambiri, omwe amasonkhanitsidwa kale kuti alowe m'malo mwa bolt-on mwachindunji.

3. Mafotokozedwe a Uinjiniya ndi Kupanga Zinthu ndi HELI (CQCTRACK)

Malingaliro a HELI opanga zinthu za 81QE-13010 amachokera ku kuphatikiza koyima ndi kusanthula kwa njira yolephera, kuonetsetsa kuti gawo lililonse la gawoli lakonzedwa kuti likhale lolimba.

3.1 Kusankha Zinthu ndi Zachitsulo

3.2 Njira Zofunikira Zopangira Zinthu

• Kupangira: Gudumu lopanda mphamvu limapangidwa kuti liwongolere kapangidwe ka chitsulo, zomwe zimapangitsa kuti likhale lolimba komanso lolimba poyerekeza ndi zida zina zopangidwa ndi chitsulo.
• Kutentha: Mzere wa gudumu lopanda mphamvu umadutsa mu kuuma kwa induction komwe kumayendetsedwa ndi kompyuta kuti ukhale wolimba wa 56-60 HRC ndi kuya kwa case yolamulidwa ya 8-12mm. Izi zimatsatiridwa ndi kutenthetsa kuti muchepetse kupsinjika ndikusunga kulimba kwapakati (~35-40 HRC).
• Kukonza Machining: Malo onse ofunikira amamalizidwa pa ma lathe ndi ma grinder a CNC. Bore ya bushing/bearing, malo otsekera, ndi malo olumikizirana amagwiridwa ndi ma tolerances olimba (IT7-IT8) kuti zitsimikizire kuti concentricity ndi seal performance yangwiro.
• Kumanga ndi Kutseka: Kumanga kumachitika pamalo oyera. Dongosolo lotseka nthawi zambiri limakhala ndi kapangidwe ka multi-labyrinth kophatikizidwa ndi chisindikizo cha radial cha milomo iwiri (NBR kapena FKM/Viton®) ndi mphete yoyandama yachitsulo. Dongosolo loteteza katatu ili limachotsa matope, mchenga, ndi madzi pomwe limasunga mafuta.

4. Deta Yogwira Ntchito & Chitsimikizo Cha Ubwino

Kachitidwe kabwino ka HELI kamaonetsetsa kuti cholumikizira chilichonse cha 81QE-13010 chimapereka magwiridwe antchito okhazikika komanso odalirika.

4.1 Zizindikiro Zofunikira Zogwirira Ntchito (KPIs):

• Kuthamanga kwa Radial: < 0.5 mm (kumatsimikizira kuti njirayo ikuyenda bwino komanso kuchepetsa kugwedezeka).
• Kuyesa Kutuluka kwa Chisindikizo: Kuyesedwa kwa mpweya kuti kutsimikizire umphumphu wa chisindikizo musanachipake mafuta.
• Mphamvu Yozungulira: Yogwirizana komanso mkati mwa malire osankhidwa, kutsimikizira kuti mphamvu yoyenera yonyamula/kuyika ndi kudzola mafuta isanakwane.
• Kuchuluka kwa Katundu Wosasinthasintha: Kopangidwa kuti kupirire mphamvu yonse yobwerera m'mbuyo ya dongosolo lokakamiza komanso zotsatira zake.

4.2 Ndondomeko Yotsimikizira Ubwino:

1. Kuyang'anira Zinthu Zobwera: Kusanthula kwa Spectrographic kwa mankhwala achitsulo.
2. Kuyang'anira Mu Ntchito: Kuyang'ana miyeso pambuyo pa ntchito zokonza makiyi.
3. Kuyang'anira Komaliza: Kuyang'anira 100% miyeso yofunika, kutsimikizira kuuma, ndi kutha kwa pamwamba.
4. Kuyesa: Magawo a zitsanzo kuchokera ku gulu lililonse amayesedwa nthawi yayitali kuti azitha kupirira komanso kuipitsidwa ndi chisindikizo.

• Chitsimikizo: Chopangidwa motsatira dongosolo loyang'anira khalidwe lovomerezeka la ISO 9001:2015. Zitsimikizo za zinthu (Mill Certs) malinga ndi EN 10204 3.1 zilipo.

5. Malangizo Okhazikitsa, Kusamalira & Kugwirizana

• Kukhazikitsa: Nthawi zonse tsatirani njira yogwiritsira ntchito ya OEM (HYUNDAI) m'manja.
  1. Tsekani makina mosamala ndikumasula mphamvu ya track.
  2. Chotsani chogwirira chakale cha idler, polemba chiwerengero cha ma shim kuti musinthe mphamvu.
  3. Tsukani bwino mabulaketi oimirira pa chimango cha njanji.
  4. Ikani HELI idler assembly yatsopano, pogwiritsanso ntchito shim pack yoyenera kuti mukwaniritse kulinganiza koyambirira.
  5. Lumikizaninso silinda yolimbitsa mphamvu, yambitsaninso mphamvu ya njanjiyo kuti igwirizane ndi zomwe zafotokozedwa, ndipo yang'anani ngati njanjiyo yagwa.
• Kukonza: Ngakhale kuti chomangiracho "chimatsekedwa kwa moyo wonse," chiyenera kuunikidwa nthawi zonse (maola 250 aliwonse a ntchito). Yang'anani:
  • Kutuluka kwa Madzi: Pakani mafuta mozungulira malekezero a shaft.
  • Kuvala Kosazolowereka: Kuvala kosafanana pa mkombero kapena ma flange a idler.
  • Kuzungulira Kosagwira Ntchito: Chosagwira ntchito cholimba kapena chosazungulira.
• Kugwirizana: 81QE-13010 yapangidwa kuti ilowe m'malo mwa makina ofukula a HYUNDAI R-series. Nthawi zonse tsimikizirani mtundu wa makina ndi nambala ya seriyo motsutsana ndi kabukhu ka zigawo za OEM kapena funsani gulu la malonda laukadaulo la HELI kuti mutsimikizire.

6. Kupereka Mtengo ndi Unyolo Wogulira

6.1 Mtengo Wonse wa Uwini (TCO) Ubwino:
Chipangizo cha HELI (CQCTRACK) 81QE-13010 chogwirira ntchito chimapereka TCO yabwino kwambiri poyerekeza ndi zida zina zomwe sizili zapadera:

• Nthawi Yogwira Ntchito Yowonjezera: Zipangizo zapamwamba komanso kuuma kwambiri zimachedwetsa kutha, zomwe zimapangitsa kuti zinthu zisinthe nthawi zina.
• Kuchepetsa Nthawi Yogwira Ntchito: Kudalirika kwambiri kumachepetsa kulephera kosakonzekera komanso kutayika kwa ntchito komwe kumachitika.
• Chitetezo cha Zigawo: Choyimirira champhamvu chimasunga bwino malo oimirira komanso kupsinjika kwa njanji, kuteteza zinthu zodula zomwe zili pafupi monga unyolo wa njanji ndi ma sprockets kuti zisawonongeke mwachangu.

6.2 Kupereka kuchokera ku HELI / CQCTRACK:
Monga wopanga mafakitale, HELI imapereka:

• Thandizo laukadaulo: Deta ya uinjiniya ndi thandizo la mapulogalamu.
• Zosintha Zosintha: Zosankha za FOB, CIF, kapena DAP incoterms, zokhala ndi ma phukusi otumizira kunja.
• Kutsata: Kutsata kwathunthu kuyambira pa zinthu zopangira mpaka kumaliza bwino.

Chodzikanira: Lipoti la uinjiniya ili ndi cholinga chodziwitsa zambiri. Mafotokozedwe amatha kusintha chifukwa cha kusintha kosalekeza kwa zinthu. Wogwiritsa ntchito ali ndi udindo wotsimikizira kuyenerera kwa gawoli pakugwiritsa ntchito kwake ndi makina ake.