HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assy Heavy-duty excavator Chassis Component manufacture expert-cqctrack(HELI) yokhala ku quanzhou China

HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assembly ndi CQCTRACK (HELI): Kusanthula Kwaukadaulo Kozama kwa Gawo Lalikulu la Chassis Yokumba

Chidule cha Akuluakulu: Chikalatachi chikupereka chithunzithunzi chokwanira chaukadaulo cha HYUNDAI 81ND11010 Track Bottom Roller Assembly, yopangidwira ma excavator a Hyundai R800LC ndi R850 series. Yopangidwa ndiCQCTRACK(HELI), kampani yapadera yopanga zinthu zolemera pansi pa galimoto yomwe ili ku Quanzhou, China, chipangizochi chikuyimira chinthu chofunikira kwambiri chonyamula katundu mkati mwa njira yoyendera. Kusanthula kumeneku kumafotokoza bwino za kapangidwe kake, sayansi ya zinthu, umphumphu wa kupanga, ndi makhalidwe a ntchito zomwe zimapangidwira malo ogwirira ntchito kwambiri.

1. Tanthauzo la Zigawo ndi Kusanthula kwa Ntchito

Chotengera cha Track Bottom Roller Assy (chomwe chimadziwika kuti Lower Roller kapena Track Roller) ndi gawo lofunikira kwambiri la makina oyendera pansi pa galimoto. Ntchito zake zazikulu ndi izi:

• Chonyamula Katundu Chachikulu: Chimathandizira kulemera konse kwa chofukula, kugawa katundu wambiri wosasinthasintha komanso wosinthasintha kuchokera ku chimango chachikulu kudzera mu unyolo wa njanji kupita pansi.
• Chitsogozo cha Unyolo wa Njira: Chimaletsa kuyenda koyima kwa unyolo wa njira, kuonetsetsa kuti kuyenda kokhazikika komanso kotsika pang'ono pa njanji ya njanji kukuyenda bwino.
• Kuchepetsa Kugwedezeka ndi Kugwedezeka: Kumayamwa ndi kuchepetsa katundu wokhudzana ndi ngozi kuchokera pamalo osalinganika, kuteteza umphumphu wa galimoto yonse yonyamula katundu ndi kapangidwe kake kapamwamba.

CQCTRACK (HELI) 81ND11010 yapangidwa kuti ilowe m'malo mwachindunji, mogwirizana ndi magwiridwe antchito a gawo la OEM, lopangidwira makamaka ma excavator a Hyundai R800LC ndi R850 a matani 80, zomwe zimagogomezera kulimba kwa ntchito zolemera komanso zowononga kwambiri.

2. Mafotokozedwe Atsatanetsatane Aukadaulo & Magawo Aukadaulo

• Nambala ya Chigawo cha OEM & Kugwirizana: 81ND11010. Yavomerezedwa kuti imasinthanitsidwa mwachindunji ndi mitundu ya Hyundai R800LC-9, R800LC-9A, R850LC-9, ndi mitundu ya R850 yogwirizana.
• Zofotokozera za Miyeso ndi Makina:
  • Chidutswa chakunja ndi m'lifupi: Chopangidwa mwaluso kwambiri kuti chibwezeretse mawonekedwe ndi kulinganiza koyambirira kwa njanji.
  • Choyika Chitsamba/Bore: Chopangidwa molingana ndi zofunikira zenizeni za mawonekedwe a OEM kuti chigwirizane bwino ndi gulu la ulalo wa track.
  • Kulemera Kosasinthasintha: Kopangidwa kuti kupirire kulemera kwa makina (pafupifupi matani 80) ndi chitetezo chofunikira chomangidwa mkati, nthawi zambiri kupitirira 3:1 pakukweza mphamvu.
• Kuwonongeka kwa Kapangidwe ka Zinthu:
  •  Thupi la Roller: Lopangidwa ndi chitsulo cha alloy chokhala ndi kaboni wambiri, chokhala ndi chromium yambiri (monga AISI 52100 kapena JIS SUJ2). Malo othamanga akunja amalimba kwambiri mpaka kufika pa 6-8mm, zomwe zimapangitsa kuti malowo akhale olimba kufika pa 58-62 HRC kuti azitha kuvulala bwino komanso kukana kuphulika.
  • Axle & Bushing: Ili ndi axle yachitsulo yolimba komanso yolimba. Malo operekera katundu mkati mwake amagwiritsa ntchito bushing yachitsulo yokhala ndi makoma okhuthala kapena bushing yopangidwa mwapadera, yolimba mpaka 55-60 HRC, zomwe zimapangitsa kuti zikhale bwino kwambiri popalira zinthu zamkati.
  • Flange Yogwirizana: Flange yolimba, yopangidwa ndi chidutswa chimodzi kapena yozunguliridwa ndi moto ndi yofunika kwambiri pa thupi, yoletsa kutsetsereka kwa njira yolowera mbali ndipo yapangidwa ndi makulidwe abwino kwambiri kuti isatope.

3. Ukadaulo wa Core Bearing & Seal

Uwu ndiye mtima wa ntchito ya chipangizochi, pomwe CQCTRACK (HELI) imagwiritsa ntchito ukatswiri wake waukadaulo.

• Dongosolo Lopangira:
  • Imagwiritsa ntchito mawonekedwe a roller bearing okhala ndi mizere iwiri komanso yopapatiza. Kapangidwe kameneka kamapereka mphamvu yabwino kwambiri yonyamula katundu wa radial ndi axial, kulolera kulinganiza bwino zinthu, komanso kuwongolera bwino momwe zinthu zilili mkati.
  • Mabearing amachokera kwa ogulitsa a tier-one (monga SKF, NTN, kapena grade yofanana) ndipo amakonzedwa kale ndi endplay inayake (axial clearance) panthawi yomanga, nthawi zambiri pakati pa 0.2mm ndi 0.5mm, kuti zitsimikizire kuzungulira bwino popanda kunyamula katundu kapena kusewera kwambiri.
• Dongosolo Losindikizira la Composite la Masitepe Ambiri:
  • Chisindikizo Chachikulu: Chisindikizo cholimba, chokhala ndi milomo yambiri chopangidwa ndi hydrogenated nitrile (HNBR) kapena polyurethane (PU), cholimba ku kutentha kwakukulu, kung'ambika, komanso kuwonongeka kwa mankhwala kuchokera ku mafuta oipitsidwa.
  • Chisindikizo Chachiwiri/Chochotsera: Chisindikizo cha nkhope chachitsulo choyandama (chisindikizo cha makina) kapena mphete yosindikizira ya labyrinth. Izi zimapangitsa njira yozungulira komanso chotchinga chachiwiri motsutsana ndi tinthu tating'onoting'ono tomwe timayabwa (silika, fumbi).
  • Mafuta Opaka: Chipinda chotsekedwacho chili ndi mafuta opangidwa ndi molybdenum disulfide (MoS2) omwe amagwira ntchito bwino kwambiri, okhuthala kwambiri (EP), omwe amatha kusunga mafuta opaka pansi pa kutentha kwambiri komanso kutentha kosiyanasiyana.

4. Njira Zopangira ndi Kuwongolera Ubwino wa HELI (CQCTRACK)

Popeza HELI ili ku Quanzhou, imagwiritsa ntchito njira yoyendetsera bwino kupanga ndi QC:

1. Kupangira Zinthu ndi Kukonza Zinthu Pasadakhale: Malo opukutira zinthu amapangidwa pogwiritsa ntchito kupangira zinthu zotsekedwa, zomwe zimapangitsa kuti kapangidwe kake kakhale kolimba kwambiri. Kenako kumasinthidwa kuti achepetse kupsinjika kwa kupangira zinthu.
2. Kukonza Machining Mwanzeru: Makina opukutira a CNC ndi opukutira amakwaniritsa zofunikira kwambiri (kalasi ya IT6-IT7) pa mainchesi akunja, bore, ndi malo otsekera. Kuzungulira kumakhala mkati mwa 0.03mm.
3. Kulimbitsa Pamwamba: Mbali zakunja za m'mphepete ndi mbali za flange zimakonzedwa pogwiritsa ntchito kulimbitsa koyendetsedwa ndi kompyuta. Kuwongolera kutentha ndi kuzima bwino kumatsimikizira kuti chikwama cholimba komanso cholimba chimakhala cholimba komanso chapakati cholimba.
4. Kukhazikitsa Koyendetsedwa ndi Kutentha: Mabearing, zisindikizo, ndi axle zimasonkhanitsidwa pamalo oyera. Kuyika kosankha ndi kutentha kwa thupi la roller kungagwiritsidwe ntchito poyika mabearing kuti zigwirizane bwino popanda kuwononga mphamvu.
5. Kuyesa Kwathunthu kwa Magwiridwe Antchito:
   • Kuyesa kwa Torque Yozungulira: Roller iliyonse imayesedwa kuti itsimikizire kuzungulira kosalala mkati mwa torque yodziwika bwino, kutsimikizira kupsinjika koyenera kwa chisindikizo ndi zotengera zomwe zakhazikitsidwa kale.
   • Kuyesa Kutaya kwa Mpweya: Mphepete mwa chisindikizocho muli ndi mphamvu yotsimikizira kuti dongosolo la chisindikizocho ndi lolimba komanso lolimba.
   • Kuwunika Komaliza kwa Miyeso: Kuwunika 100% kwa miyeso yonse yofunika kwambiri yoyika ndi mawonekedwe.

5. Malangizo Ogwiritsira Ntchito & Kukonza

• Kugwiritsa Ntchito Koyenera: Koyenera migodi yolimba, kukumba miyala ikuluikulu, ntchito yolimba yomanga maziko, komanso kumanga madamu—malo omwe amadziwika ndi kusweka kwambiri, kugwedezeka kwambiri, komanso kugwira ntchito mosalekeza.
• Zosamala Zokhazikitsa:
  • Nthawi zonse ikani m'maseti ofanana mbali iliyonse kuti muwonetsetse kuti katundu akugawidwa mofanana komanso kuti agwirizane ndi malo.
  • Tsukani bwino mapini oyikamo ulalo wa track link ndi maboss musanayike.
  • Gwiritsani ntchito zida zoyenera kuti mukanikize chozunguliracho pa pini; pewani kumenya molunjika pa chosindikizira kapena malo operekera.
• Ndondomeko Yosamalira Zodzitetezera:
  • Tsiku ndi tsiku/Asanapite kuntchito: Yang'anani m'maso kuti muwone ngati nyumbayo yawonongeka, kuwonongeka kwakukulu kwa flange, komanso umboni wa mafuta otayikira (chizindikiro chachikulu cha kulephera kwa chisindikizo).
  • Kukonza Kokonzedwa: Ngakhale kuti nthawi zambiri zimakhala zofewa kwa moyo wonse (LFL), kuyang'ana nthawi zonse momwe chisindikizo chilili ndikofunikira kwambiri panthawi yogwira ntchito pansi pa galimoto (monga, maola 500-1000 aliwonse). Zisindikizo zodetsedwa kapena zowonongeka ziyenera kukonzedwa mwachangu.

6.Mapeto: Kufotokozera Mtengo wa CQCTRACK (HELI)

HYUNDAIMsonkhano wa 81ND11010 Track Bottom Rollerndi CQCTRACK (HELI) ikuphatikiza kapangidwe ka kugwirizana kolondola kwa OEM ndi uinjiniya wowonjezera wa ntchito zolemera. Pogwiritsa ntchito zipangizo zamakono, phukusi lolimba la ma bearing/seal, ndi zowongolera zolimba zopangira kuchokera ku fakitale yake ya Quanzhou, HELI imapereka gawo lomwe limayang'ana njira zoyambira zolephera zamakina onyamula katundu wambiri komanso okwera kwambiri. Izi zimapangitsa kuti pakhale nthawi yayitali yogwirira ntchito, kuchepetsa mtengo wonse wa umwini (TCO) kudzera mu kuchepa kwa nthawi yogwira ntchito, komanso kufanana kodalirika kwa magwiridwe antchito ndi kapena kupitirira zomwe zafotokozedwa kale. Kwa oyang'anira magalimoto omwe amagwiritsa ntchito ma excavator a Hyundai R800LC/R850 m'mikhalidwe yovuta, chipangizochi chikuyimira njira yabwino komanso yotsika mtengo yogwirira ntchito.

Chodzikanira: Kufotokozera kwaukadaulo kumeneku ndi kothandiza kudziwa zambiri. Mafotokozedwe ake akuyenera kusinthidwa ndi wopanga. Nthawi zonse onani zolemba zaukadaulo za CQCTRACK (HELI) ndi buku lothandizira ntchito yopangira ndi kukonza zinthu za Hyundai. CQCTRACK (HELI) ndi kampani yodziyimira payokha yopanga zida zoyendera pansi pa galimoto.