Lovol FR700F Track Lower Roller Assy-Heavy duty excavator Track chassis components manufacturer–HELI(cqctrack)

Lipoti la Ukadaulo ndi Uinjiniya: Lovol FR700F Heavy-Duty Track Lower Roller Assembly

Khodi ya Lipoti: HELI-TS-FR700F-LR | Gawo: Kusonkhanitsa kwa Roller Lower (Pansi) | Chogwirira Ntchito: Lovol FR700F Chokumba Cholemera | Wopanga: HELI Machinery Mfg. Co., Ltd. (CQCTRACK)

1. Chidule cha Akuluakulu

Chikalatachi chikupereka chithunzithunzi chaukadaulo cha Track Lower Roller Assembly yopangidwa ndi HELI Machinery (CQCTRACK) ya Lovol FR700F heavy-duty excavator. Chopangidwa kuti chigwiritsidwe ntchito pamakina a kalasi ya matani 70, gawoli ndi mwala wapangodya wa makina oyendera pansi pa galimoto, wokhala ndi katundu wolemera kwambiri komanso kuwonongeka kwakukulu pakugwiritsa ntchito kwambiri monga migodi ndi kusuntha nthaka kwakukulu. HELI imagwiritsa ntchito malo ake ngati wogulitsa wa ODM/OEM wapamwamba kwambiri kuti ipereke cholumikizira chopitilira gawo losavuta losinthira. Kudzera muzofotokozera zazinthu zomwe zili ndi katundu, chithandizo chapamwamba cha kutentha, ndi makina otsekera omwe amatsimikiziridwa kuti ali ndi malo oipitsidwa, cholumikizirachi chapangidwa kuti chikhale ndi moyo wautali wautumiki, kupezeka kwa makina, komanso ndalama zogwirira ntchito pa nsanja ya FR700F.

2. Kusanthula kwa Ntchito ndi Nkhani Yogwirira Ntchito

Choyimitsa Chotsika (kapena Choyimitsa Chotsika) ndi gawo lofunika kwambiri lonyamula katundu mkati mwa dongosolo la njira yoyendera. Pa makina a sikelo ya FR700F, choyimitsa chilichonse chimasunga gawo lalikulu la kulemera kwa makinawo, nthawi zambiri pansi pa katundu wogwedezeka kuchokera ku malo osalinganika.

Ntchito Zofunika Kwambiri:

1. Chithandizo Chachikulu Chonyamula Katundu: Chimathandizira mwachindunji kulemera kwa makinawo pa chingwe chapansi, ndikugawa mphamvu ya pansi.
2. Chitsogozo cha Njira ndi Kukhazikika: Kapangidwe kake ka double flange kamatseka unyolo wa njira, kuonetsetsa kuti mbali yake ndi yokhazikika komanso kupewa kusokonekera kwa njanji panthawi yozungulira mwamphamvu komanso yotsetsereka m'mbali.
3. Kusamalira Kukangana ndi Kuvala: Mwa kupereka malo osalala komanso olimba ozungulira, amachepetsa kukangana kotsetsereka pakati pa unyolo wa njanji ndi chimango, kuteteza zonse ziwiri kuti zisawonongeke mwachangu.

Kulephera kwa chipangizochi kumabweretsa kukana kwakukulu kwa maginito (kugwiritsa ntchito mafuta ambiri), kusakhazikika bwino komwe kumayambitsa kuwonongeka mwachangu kwa zigawo zapafupi, komanso kuwonongeka kwakukulu kwa unyolo wa njanji ndi chimango.

3. Mafotokozedwe Aukadaulo & Deta Yaukadaulo

Msonkhano wa HELI/CQCTRACK wa Lovol FR700F umatanthauzidwa ndi mafotokozedwe omwe amayang'ana njira zodziwika bwino zolephera mumayendedwe olemera kwambiri.

3.1 Uinjiniya wa Zigawo Zazikulu

3.2 Kukhulupirika kwa Miyeso ndi Magwiridwe Abwino

• Kusinthasintha: Yopangidwa molingana ndi mawonekedwe a Lovol FR700F OEM mounting interface (m'mimba mwake wa shaft, mawonekedwe a bolt, m'lifupi mwake). Kutsimikizika kuti ikugwirizana popanda kusintha.
• Kulekerera Kuthamanga: Kuthamanga kwakukulu kwa radial < 0.4 mm, kuonetsetsa kuti ntchito yake ndi yosalala komanso kugwedezeka kochepa.
• Kutha Kunyamula Kosasunthika: Kopangidwa kuti kupirire mphamvu yeniyeni ya dynamic load factor (DLF) ya FR700F pansi pa kulemera kwakukulu kogwira ntchito komanso mikhalidwe yokhudza kugwedezeka.

4. Njira Zopangira ndi Chitsimikizo Cha Ubwino

Kuphatikiza kwa HELI kolunjika kumatsimikizira kuti imayang'anira unyolo wonse wamtengo wapatali, kuyambira pakupangira mpaka pakumanga komaliza.

4.1 Ndondomeko Yopangira:

1. Kupangira Kolamulidwa: Kupangira zida zachitsulo zotenthedwa kale kumatsimikizira kuti tirigu umayenda bwino komanso kumachotsa mipata yamkati.
2. Kukonza zinthu mwachibadwa: Kukonza kutentha pambuyo pokonza kapangidwe ka tirigu ndikukonzekera kupangira.
3. Kukonza Makina a CNC: Makina okhwima komanso omalizidwa pa makina a CNC kuti akwaniritse ma profiles ndi ma tolerances olondola a thupi la roller, ma flanges, ndi bore.
4. Kulimbitsa Mphamvu Yoyambitsa: Njira yoyendetsedwa ndi kompyuta imagwiritsa ntchito mphamvu yeniyeni pamalo othamanga ndi ma flange, ndikupanga chikwama cholimba chozama komanso chofanana.
5. Kuchepetsa Kutentha Kochepa: Kumachepetsa kupsinjika pamene kumasunga kulimba kwa mkati.
6. Kupera Momaliza: Kupera molondola malo olimba a raceway ndi malo olumikizirana ndi chisindikizo.
7. Kukonza Chipinda Choyera: Zigawo zimatsukidwa pogwiritsa ntchito ultrasound. Zisindikizo zimayikidwa ndi zida zapadera, ndipo chogwiriracho chimadzazidwa ndi mafuta.

4.2 Ndondomeko Yotsimikizira Ubwino:

• Chitsimikizo cha Zinthu: Chitsulo chomwe chikubwera chimatsimikiziridwa kudzera mu spectrometry (ISO 14284).
• Kuwongolera Njira: Kuyang'ana momwe zinthu zilili, kuuma kwake (kuyesa Rockwell), ndi kuzama kwa chivundikirocho (kuyesa kwa macro-etch).
• Kuyesa Kosawononga (NDT): Kuyang'anira Tinthu Tating'onoting'ono Ta 100% (MPI) ya malo opsinjika kwambiri pambuyo pa kutentha.
• Kuwunika Komaliza: Kuwunika kozungulira 100%, kuyesa kozungulira mphamvu, ndi kuyesa kusunga kupanikizika kwa seal.
• Ziphaso: Zopangidwa motsatira njira yoyendetsera bwino ya IATF 16949:2016, yokhala ndi kutsata kwathunthu.

5. Kukhazikitsa, Kukonza & Kupereka Mtengo

5.1 Malangizo Okhazikitsa:

1. Tsatirani njira za OEM pamanja. Ikani makinawo m'bokosi kuti muchepetse kupsinjika kwa njanji.
2. Chotsani unyolo wa track kuti mupeze ma roller. Tsukani bwino bosi woyikira pa chimango cham'mbali.
3. Ikani cholumikizira cha ulusi champhamvu chapakati pa maboluti omangira. Ikani ma boluti atsopano a HELI roller ndi torque mu mawonekedwe opingasa mpaka pamtengo wotchulidwa (nthawi zambiri 600-800 N·m ya kalasi iyi).
4. Konzaninso njanjiyo ndikusintha mphamvu kuti igwirizane ndi zomwe zafotokozedwa mu FR700F.

5.2 Kukonza Moyenera:
Yang'anani nthawi yowunikira nthawi zonse za galimoto (maola 250 aliwonse):

• Zooneka: Yang'anani ngati mafuta akutuluka, ma flanges owonongeka, kapena kutayika kosafanana.
• Yogwira Ntchito: Onetsetsani kuti ma rollers azungulira momasuka popanda kumangirira kapena phokoso lalikulu.
• Nkhani: Yang'anirani kupsinjika kwa njira ndi kulumikizana, chifukwa kusakhazikika bwino ndiye chifukwa chachikulu chomwe chimayambitsa kuwonongeka kwa roller msanga.

5.3 Mtengo Wonse wa Uwini (TCO) Ubwino:

6. Unyolo Wopereka & Chithandizo

Monga wopanga mwachindunji, HELI (CQCTRACK) imapereka:

• Zolemba Zaukadaulo: Zojambula za CAD mwatsatanetsatane, mitundu ya 3D, ndi malangizo okhazikitsa ngati mutapempha.
• Zinthu Zofunika Kutumiza: Malamulo otumizira katundu osinthika (FOB, CIF, DDP), okhala ndi ma CD olimba otumizira kunja.
• Thandizo Pambuyo pa Kugulitsa: Kupeza mwayi wopeza magulu a mainjiniya kuti akakambirane za mapulogalamu ndi kusanthula kulephera kwa ntchito.

Pomaliza: Lovol FR700F Track Lower Roller Assembly yochokera ku HELI (CQCTRACK) ikuyimira mgwirizano wa uinjiniya wofunikira komanso luso lopanga zinthu mwadongosolo. Yapangidwa osati kuti igwirizane ndi ntchito yokha, komanso kuti igwire ntchito bwino komanso kupirira, kupereka phindu loyezeka kudzera mu moyo wautali wa zida komanso kudalirika kwa makina kwa eni ake ndi ogwiritsa ntchito nsanja yamphamvu iyi yofukula zinthu zakale.