CAT 1787293,1524182,1231379 E345 Track Roller Assembly | Zopangira Zolemera Zogwiritsa Ntchito Chokumba Pansi pa Galimoto Wopanga & Wogulitsa | HELI (CQCTRACK)

Monga wopanga wamkulu,HELI (CQCTRACK)imapereka zida zapamwamba kwambiri zoyendera pansi pa galimoto zoyendera pansi pa galimoto zopangidwa ndi CAT. Dziwani zida zathu zolondola komanso zolimbaMphaka1787293,1524182,1231379, ndi ma E345 track roller assemblies, opangidwa kuti apitirire zomwe OEM ikufuna pa ntchito zogwirira ntchito molimbika kwambiri.

Udindo Wofunika Kwambiri wa Misonkhano ya Ma Track Roller mu Ntchito Yokumba
Chitseko chapansi pa galimoto ndiye maziko a chassis ya chofukula chilichonse chotsatiridwa, chokhala ndi katundu wambiri wosasunthika komanso wosinthasintha pamene chikutsimikizira kuyenda m'malo ovuta. Pakati pa dongosololi pali ma track roller assemblies, zigawo zofunika kwambiri zothandizira kulemera kwa makinawo, kutsogolera unyolo wa track, komanso kuletsa kugwedezeka kwakukulu. Kulephera kwa zigawozi kumabweretsa kuwonongeka mwachangu pazigawo zapafupi, kuchuluka kwa mafuta, komanso nthawi yotsika mtengo yosakonzekera. HELI (CQCTRACK), monga wopanga komanso wogulitsa wapadera, imapanga ndikupanga ma track roller assemblies omwe amalowa m'malo mwachindunji a zigawo za Caterpillar®, kuphatikiza manambala a zigawo 1787293, 1524182, 1231379, komanso za mitundu ngati E345. Kudzipereka kwathu sikungopereka kufanana kokha komanso kulimba kwapamwamba komanso magwiridwe antchito m'mikhalidwe yolemera komanso yoopsa.

Mafotokozedwe Aukadaulo & Filosofi Yopanga Uinjiniya

Ma track roller assemblies athu amapangidwa mosinthika komanso molondola kuti agwirizane kapena kupitirira zomwe zinali zoyambirira. Kapangidwe kake kakuphatikizapo kumvetsetsa kwathunthu kwa kugawa katundu, sayansi ya zinthu, ndi ukadaulo wotsekera.

• Sayansi ya Zinthu: Timagwiritsa ntchito chitsulo chapamwamba kwambiri (monga SCr440, SAE 8620) pa ma rollers ndi shafts, omwe amayesedwa mosamala kwambiri. Izi zimatsimikizira mphamvu yabwino kwambiri yogwira, mphamvu yotulutsa, komanso kuuma kuti tipewe kusinthasintha, kusweka, komanso kutopa kogubuduzika.
• Njira Yothandizira Kutentha: Zigawo zimayendetsedwa ndi njira zowongolera za carburizing kapena induction hardening. Izi zimapangitsa kuti kunja kukhale kolimba kwambiri (nthawi zambiri 58-62 HRC) kuti kukhale kolimba kwambiri, pomwe kumakhalabe ndi pakati wolimba komanso wofewa kuti upirire katundu wovuta kwambiri popanda kulephera kwakukulu.
• Kukonza ndi Kulekerera Mwanzeru: Malo opukutira ndi kupangira makina a CNC apamwamba amatsimikizira kulekerera kwa micron pa mainchesi a bore, malo ojambulira, ndi miyeso ya flange. Kulondola kumeneku kumatsimikizira kukhazikika bwino, kuchepetsa kugwedezeka, ndikulimbikitsa kuphatikizana bwino ndi ulalo wa njanji ndi bushing, ndikukulitsa moyo wonse wa pansi pa galimoto.
• Kukhulupirika kwa Dongosolo Lotsekera: Kupita patsogolo kwakukulu kuli mu dongosolo lathu lotsekera zinthu zopinga zambiri. Timagwiritsa ntchito kuphatikiza kwa:
  • Mphira Wopangidwa ndi Nitrogenated (NBR) kapena Hydrogenated Nitrile (HNBR) Main Seals: Woteteza kwambiri ku kukanda, ozone, ndi kutentha kwambiri.
  • Zisindikizo Zoyandama Zosaphwanyika (Kapangidwe ka Duo-Cone kapena Multi-Lip): Zisindikizo za nkhope zachitsulo zouma bwinozi zimasunga filimu yothira mafuta nthawi zonse, zomwe zimathandiza kuchotsa zinthu zodetsa monga matope, mchenga, ndi matope.
  • Chophimba Chopaka Mafuta Chokonzedwa Bwino: Chopangidwa kuti chisunge kuchuluka koyenera kwa mafuta ndi kupanikizika, kuchepetsa kukangana kwamkati ndi kupanga kutentha.

Ndondomeko Yotsimikizira Njira Zopangira ndi Ubwino

Kupanga kwa HELI kumalumikizidwa molunjika, zomwe zimathandiza kuti pakhale kuwongolera kwambiri gawo lililonse lopanga, kuyambira kugula zinthu zopangira mpaka kupanga komaliza.

1. Kupanga ndi Kuyambitsa: Kupanga ndi kuyika ma die molondola kwambiri kumawonjezera kuyenda kwa tirigu ndikuchotsa zolakwika zamkati, zomwe zimapangitsa kuti kapangidwe kake kakhale kolimba kuposa njira zina zopangira.
2. Kukonza Machining: Kutembenuza, kugaya, ndi kuboola CNC kwa magawo ambiri kumapanga mawonekedwe olondola. Malo otsekera ofunikira amapangidwa kuti akhale ngati galasi la Ra ≤ 0.8 µm.
3. Kutentha: Uvuni woyendetsedwa ndi kompyuta umatsimikizira kuzama ndi kuuma kwa chivundikirocho. Kutenthetsa kumatsatira kuti muchepetse kupsinjika ndikukwaniritsa kulimba komwe mukufuna.
4. Kumanga ndi Kupaka Zisindikizo: Zisindikizo zimasonkhanitsidwa m'chipinda choyera. Ma roller amadzazidwa ndi mafuta amphamvu kwambiri a lithiamu-complex extreme-pressure (EP) kudzera mu makina odziyeretsa okha kuti achotse matumba a mpweya.
5. Kuyesedwa Konse: Gulu lililonse limayesedwa:
   • Dimensional Metrology: Kutsimikizira kwa CMM (Coordinate Measuring Machine).
   • Kuyesa Kulimba: Mayeso a Rockwell ndi Brinell pa malo osiyanasiyana.
   • Mayeso a Rotational Torque: Amatsimikizira kuti kuzungulira kosalala popanda kukoka kwambiri kapena kusewera mwaulere.
   • Mayeso Okhudza Kutayikira kwa Chisindikizo: Mayeso oyesa kumiza ndi kusiyanitsa mphamvu kuti atsimikizire kukhulupirika kwa kusindikiza.
   • Kuyerekezera kwa Mphamvu ya Katundu (Kuyesa Zitsanzo): Mikhalidwe yoyeserera yamunda kuti itsimikizire nthawi yomwe katunduyo ali pansi pa katundu.

Kulimba ndi Kugwirizana kwa Ntchito

Ma track roller glue athu adapangidwa kuti agwiritsidwe ntchito m'njira zosiyanasiyana:

• Kukumba ndi Kugwetsa Migodi: Kupirira kugunda kosalekeza kwa miyala ikuluikulu ndi fumbi lokhakhala.
• Kapangidwe Kolemera: Kolimba m'malo amatope, onyowa, komanso osafanana.
• Kugwetsa: Kutha kugwira zinthu zogwedezeka kuchokera ku zinyalala ndi nthaka yosakhazikika.
• Nkhalango: Zimatetezedwa kuti zisalowe m'nthaka komanso kuti zisalowe m'malo omwe ali ndi chinyezi chambiri.

Kugwirizana: Zigawo zathu zapangidwa kuti zilowe m'malo mwa mabotolo olunjika a mitundu yofanana ya Caterpillar® excavator. Mwachitsanzo, gulu la roller la E345 lapangidwa kuti ligwirizane ndi kuchuluka kwa katundu ndi zofunikira pakuyika makinawo.

Chifukwa chiyaniHELI (CQCTRACK)ndi Mnzanu Wopereka Zinthu Zanzeru

1. Uinjiniya wa Level OEM: Gulu lodzipereka la R&D lomwe limayang'ana kwambiri pa zida zoyendera pansi pa galimoto, pogwiritsa ntchito FEA (Finite Element Analysis) kuti liwongolere kapangidwe kake.
2. Kuwongolera Kwathunthu kwa Njira: Kuyambira pa mphero yachitsulo mpaka chinthu chomalizidwa, kuonetsetsa kuti chikutsatira bwino komanso kuti chili ndi khalidwe lokhazikika.
3. Unyolo Wopereka Zinthu Wachangu: Kutha kupanga zinthu zambirimbiri zokhala ndi ma MOQ osinthasintha, othandizidwa ndi zinthu zolimba zotumizira zinthu padziko lonse lapansi.
4. Thandizo laukadaulo: Limapereka malangizo atsatanetsatane okhudza njira zolumikizirana, malangizo okhazikitsa, ndi kusanthula kwa zinthu zomwe zingawonongeke kuti zithandizire kukonzekera kukonza.
5. Kugwiritsa Ntchito Ndalama Moyenera: Kupereka mtengo wapamwamba kwambiri wa umwini (TCO) kudzera mu nthawi yayitali yogwirira ntchito komanso kuchepetsa kuwonongeka kwachiwiri, poyerekeza ndi zida wamba zomwe zagulitsidwa pambuyo pake.

Kutsiliza: Gwiritsani ntchito nthawi yayitali ya galimoto yanu pogwiritsa ntchito HELI Precision
Kusankha njira yoyenera yolumikizira ma roller ndi chinthu chofunikira kwambiri pakuwonjezera nthawi yogwirira ntchito komanso phindu la excavator. HELI (CQCTRACK) imapereka njira yotsogola, yodalirika, komanso yotsika mtengo ya CAT 1787293, 1524182, 1231379, E345, ndi zida zina zofunika kwambiri zoyendetsera galimoto. Tikupempha ogulitsa, makampani obwereketsa, ndi ogwira ntchito m'migodi kuti agwirizane nafe kuti tipeze njira yopezera zinthu yomangidwa paukadaulo wabwino komanso magwiridwe antchito otsimikizika.